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28 points
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Yes, we moved into our new house on Monday last week, pretty much 9 months to the day since we broke ground and 15 months after we purchased the plot. We know weāve been very lucky with our build. The weather has generally been in our favour and we had no supply issues or delays. Above all, weāve had some excellent people working for us without whom we could not have achieved the build. There are too many stars to mention here but if you look through the blog you will see them all get a shout out for their excellent work as it happened. Ahead of the move, Mrs P. did a superhuman job getting everything packed, and the move itself went relatively smoothly, with dry weather and no mishaps. Amazingly, Mrs P. also managed to unpack most of those boxes within a few days, though we do still have some residual boxes to deal with in due course. Moving in day: As we all know, moving house is always a stressful business and moving to a new house is no different. But it is a relief to finally get in - there is always the nagging fear that some disaster will strike at the last minute while the house remains unoccupied. But of course, all was fine. Is our build complete? Not quite. We have some minor electrical and joinery items outstanding, both inside and outside; we have the garden landscaping well under way but some distance from completion as you will see from the photos below. Beyond that, there is a list of jobs of the sort youāll have following any house move: curtains, blinds, wardrobes, shelving, etc. - but these are āhouse moveā rather than āhouse buildā tasks imo. We do still have to obtain Building Control sign-off and thereās a VAT reclaim to do. On the BC front we had our āAs Builtā air-tightness test performed by Richard Harris of Peninsular Energy Compliance this week (highly recommended). The result is 1.16m m3/m2 at 50hPa on the envelope basis. Virtually the same figure for Air Changes per Hour , as our envelope area is 583m2 and our volume is coincidentally 580m3. We are very happy with 1.2 ACH. Air-tightness test under way: We have been in the house for a week now and we are really happy with the way it feels and works for us. Itās warm, draft-free, well-lit, quiet, and comfortable; the layout and spaces are working just as we hoped. We are both sure we are going to really love living here. The plant room is (to me) surprisingly warm, running at 25-26 deg C due presumably to the amount of heat-generating equipment in there. I raised this as a separate Build Hub topic but the consensus seems to be that it's not an issue, so I shan't worry. As a side benefit, it does make a splendid clothes airing room. https://forum.buildhub.org.uk/topic/46744-hot-plant-room/ Energy use The combination of solar panels, batteries, ASHP and insulation levels seems to be working well - in our first week we used 0.7kWh from the grid and exported 63kWh. Not bad for February. I need to work out our best tariff option but thatās a job for the future. Enough talk, time for some more photos (some taken just before we moved in)... Kitchen/dining/lounge: Hall: Bathrooms - master ensuite: Shower room: Guest ensuite: Bedrooms Master bedroom: Guest bedroom: Bed 3 / hobby room (Ok, so we still have some unpacking to do.) Landscaping - plenty to do yet. The layout is literally as clear as mud to me... I'm sure it will all be fine in the end(!) And finally... Troy likes the new house - it still has yogurt pots that need licking out Dashboard: Contractor days on site this past two weeks: 15 Contractor days on site since build start: 587 person days That 587 days is well over the 500 days which requires HSE being notified of the build using form F10 (which we did). HSE have not spoken to us or troubled us at all and the F10 notification is simple and costs nothing, so I would recommend any self-builder do so - if you are unfortunate and have an incident itās surely means less chance of getting into hot water if you registered properly. Budget: I confess that in the final weeks we have gone a bit beyond our self-imposed budget contingency and dipped slightly into savings, but that is really down to choices we have made about the quality of the fit, e.g joinery, kitchen, bathroom equipment etc., and also the extent of the landscaping we have chosen to do. We could probably have remained well within contingency had we needed to but luckily we had some leeway. Plan: We did it! Conclusion: Overall, we set out to use the entire proceeds of our previous house sale to buy a plot and build a better house, and we believe we have achieved that. Thanks once again to all the dedicated and skilled people who have worked on our house and made the build a success. Especial thanks to Mrs P. who indulged my yearning to do a build provided brilliant design input and kept the whole show on the road throughout - a truly wonderful person! That then dear friends is the final blog! Thank you for following us and for your kind words of encouragement and support through our project.19 points
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Last week our timber frame structure shot up. This week was supposed to be the second week of a two-week frame installation but the team finished on Tuesday, having worked through the weekend. And off they went, but not before I persuaded them to stand still for 30 seconds for a snap for posterity. So here they are: Brandon, Jake and Callum - Great work guys! Their early finish allowed our chippie Alan to press on with the 18mm ply required over the roof for the zinc roofing. 60+ sheets of 18mm class-3 exterior ply were put up amazingly quickly by Alan with a bit of assistance from his pals on a couple of days. The only lifting gear on site at present is a Genie lift we bought, guessing it would come in useful, and Alan made great use of it to create a novel āPly Sheet Lift 'n' Slide Sledgeā. I pointed out to him that Iāll be patenting that idea, since all intellectual property rights obviously sit with us as site owners. He seemed unbothered. Next week Alan is away on hols (not in my plan, are you sure Alan?!). Thus we were going to have a quiet week which I labelled ācontingencyā to make it sound more important. But Brian from Wessex Metal Roofing phoned me today (yep, Sunday) and asked if they can start the zinc roof a week early... āOh, go on then.ā So off we go again - more fridge-stocking required! Timber frame details Last week I promised to say some more about the frame structure, so at the risk of boring those not wrestling with the same choices we faced,t hereās some more detail (skip to the 'And finally...' section if youāre not interested): We decided early on that we wanted a factory-built SIPS or insulated Timber Frame structure. Weād used SIPS on our previous house with positive results. I contacted a dozen or so companies and received quotes from eight companies for supply and installation of the insulated structure: four SIPS companies and four Timber Frame. The price range was surprising: the most expensive was 240% the price of the cheapest. Of course each quote had a slightly different scope but factoring in the work weād need to do to get them all to the same level of insulation and airtightness, the price range was still over 200%. In the end, shortlisted Turner Timber Frames, whose price was near the lower end but leaving us with a fair bit to do once the structure was up, and MBC who unsurprisingly were at the top end for an impressive approach and structure. After talking it through with Geoff our architect, he agreed with us that the price difference was so big it was hard to justify the MBC approach. Therefore we opted for Turners⦠And they have been really great to work with throughout. Matt, their Timber Frame Manager, has been very helpful and responsive. Their price has not gone up at all as we moved from initial quote through to signed-off design (in fact they came in below their initial estimates for steels and crane hire). They kept to the agreed timescales. Their sub-contracted installation team were really good, as previously noted. The quality of the frame appears very good to my untrained eye⦠and Alan our chippie seems impressed as well. The structure we bought is Turnerās Super Advanced timber frame: 140 Ć 38mm studs at 600mm centres with 9mm OSB sheathing and a breather membrane on the outside. The pre-fitted insulation is 120mm PIR and it fits really precisely everywhere. We opted for an additional 50mm PIR inside to give us a wall u-value of 0.13, recognising that in so doing that we had to fit the VCL, 50mm PIR, and 25mm service cavity battens ourselves (though all are supplied by Turners as part of the package). Some other frame or SIPS suppliers do all that for you, but at a cost. What you see in the pictures is the frame before we fit the VCL and additional insulation - I think you can see how tight that pre-fitted insulation is - itās really very snug all round. I was worried we might have gaps to fill but there are none. The roof is open-web 254mm Easi-joist rafters with 11mm OSB, which we paid Turners an agreed addition to have their installation team cover with breather membrane and vertical 50mm battens to create the ventilation space we need for our zinc roof. Turnerās approach means we have no unsightly purlins to interfere with our vaulted ceilings. But the roof does present a challenge for insulation. We decided to opt for blown cellulose within the roof space which should fill the open web joists, plus 100mm PIR below the ceiling, to get to a u=-value of 0.09. It meant we had to find someone to fit the VCL below rafters and make it airtight (see below). We also have to fill in all the roof perimeter gaps to stop the cellulose blowing out, and we have volunteered Alan for that. Heās delighted (I assume). We always knew the blown cellulose was going to cost a fair bit. J W Insulation from Halstead in Essex came in with a good price and are lined up to do the work w/c 4th August. Before that we need the VCL membrane fixed the roof. In the end we decided that a specialist company would be best for fitting the ceiling VCL, the airtight wall membranes, and additional internal insulation. We have South West Insulating from Redruth coming along from 28th July to do that work. So we have a busy few weeks ahead - I am hoping all that activity meshes together and the various teams donāt get in each otherās way (and the drinks fridge is big enough!). And finally (for this week)⦠Frustratingly, despite the frame being up for a week now, as a wheelchair user with a 300mm high perimeter foundation wall to get over I have not been able to see inside. Until today⦠Although I promised Mrs P. that this build would involve no heavy lifting or lugging on our (i.e. her) part, today she has been heroically moving pallets, ply sheets, and 4m scaffold boards into place, which we have screwed together make a wheelchair ramp! So today for the first time we could both enjoy the shape of our new house from inside. And we love it! It's impossible to capture in photos but we are both really pleased with how it feels, the room sizes, the vaulted ceilings, the overall layout⦠everything. Which is just as well really as itās a bit late to change the design now š18 points
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I appreciate very few will have read, let alone remembered, my original post in this thread (hence I've quoted it for context), but i thought some may be interested in an update, 8 years on. Just before we moved in in October 2017, my wife had a spirometry test on her lung function. It showed, despite having nebulised antibiotics for 18 months, that her lungs had worsened, with capacity having deteriorated to 50% (from 65% three years earlier). She stopped using the nebuliser around three weeks after moving in, and has only used it for a few days in total in the 8 years since. In late December, as part of a pre-assessment for surgery for an unrelated condition, the anaesthetist requested a new spirometry test. Remarkably, it shows that her lungs have not measurably deteriorated since 2017. I can't say for certain that the house can be credited entirely for this result, but it has certainly played a massive part, and this is one bubble that refuses to burst.17 points
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Dear forum members, Our house is complete and we have been resident for three months. I thought to post some pictures and I offer to answer any questions people might have. I don't put ourselves on a pedestal as being any better than other projects, only to say that we have done it. Our primary decisions: We chose a RIBA architect given the importance of the initial concept The layout is somewhat novel, having an H footprint with a single storey 'extension' to reduce the mass of the main house for planning purposes and to help project the rear of the house beyond the shade of the ridge line We chose timber frame (we have built with timber frame, brick and block and ICF in the past) because of speed of construction, and thermal performance We selected MBC from a shortlist of three TF suppliers, and chose MBC's insulated slab We are very pleased to have chosen a large solar array (9KW) and Tesla battery. We have used no grid electricity since commissioning. We have a Valliant ASHP with UFH but haven't had need to heat the house yet We have MVHR which works very well with our air tightness of 0.89 We have no fireplace or chimney We project managed ourselves, and were onsite every day and I did a lot of carpentry / general work alongside the proper trades Project timing: groundwork prep Dec 24, slab Jan 25, frame erection February, windows March, resident 4th July, finished end of August.16 points
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One of the things we paid someone to do for us. Spines are powder coated. Cabling for lights runs inside the spines. Steps made from walnut kitchen worktops. Spindles are solid walnut. Glass is 10mm toughened from Cornwall Glass. Why walnut? It goes with the breakfast bar made from the walnut tree we cut down, also made by same person (Principle Constructions based in Cornwall).15 points
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I am currently waiting for Structural Engineer to share a report. But Pasquill gave me quite a comprehensive email but in summary: They have confirmed that the main issue on my site is that the steel valley beams have been set in the wrong position and at the wrong angle, they should not go through the internal corner as built and need offsetting a little this means the pitch is out by one degree. This has also caused the problems with the fascia and soffit lines. Pasquill say the Posi rafters already fitted may still usable if the beams are moved to the correct positions, though if any hidden cuts are worse than visible they may need replacing. If I do decide to replace the 12 rafters sitting on the valley, Pasquill have offered to supply new ones at a very reasonable price for me ( Which I have said yes to ). The next step is to fully dismiss the builder, take ownership of site. I have found a good joiner to come sort the posis, and will just await the SE to give me a plan of action for these steels.13 points
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Blogging: an activity where the perpetrator converts trivia into prose and in doing so reorganises their own otherwise disordered mind. Possible side effects: perpetrator enhancing feelings of self importance; boredom amongst those reading; history being rewritten. I find it interesting to contemplate why I donāt have quite such a burning need to blog at the mo. Iāve always enjoyed working with wood and metal and power tools. And thatās what Iāve been playing at for the last three weeks. Iām not really at home with concrete and soil and masonry - theyāre from another planet. On top of that Iām working closely with Rolly the chippy, and he is knowledgeable and experienced, which translates into me having great confidence in him, and additionally he is calm, and has a very powerful calming influence on me. So my head isnāt quite so haywire most evenings now, certainly less than it was during both demolition and groundworks. My head is also full of diagrams and schedules. Both the project and the timber frame kit are constantly changing puzzles which I do kinda understand and can usefully sit and think through - and having puzzles to occupy me keeps both anxiety and random diversionary thoughts at bay. Which is a v long winded way of saying that Iām happy with how itās going right now. Since the last entry the house has shot up. Weāve had roughly a metric ton of steels popped on to the top of the downstairs panels. Two steelworkers, me, and a genie lift, watched by J and Steve the injured builder. Itās fascinating how banter volume is inversely proportional to difficulties being encountered. Itās also fascinating how distracting, frustrating and irritating little side comments can be from the audience. Iād never cope with stand up - even the gentlest heckling would completely derail me. Jerry and Paul however are made of more hardy stuff. Most of the steels they got up in no time, but then we got to the bogey - the longest, heaviest beam. It would have been massively easier had it been wheeled into the house the other way round, and in hindsight weād have finished quicker had we put it back on the trolley, wheeled it out into the road, smiled sweetly at the scowling motorists who appear to turn purple if delayed by more than 2,345 microseconds, spun the beam round and wheeled it back in. In fact that was even suggested, but no, perhaps because it would mean admitting defeat, we soldiered on regardless. Regardless and in near silence. Even the audience cottoned on and were uncharacteristically quiet. Then suddenly, we got the beam to spin round above the head binders, dropped it into place, bolted it up and the only thing drowning out the huge sigh of relief was the loud resumption of banter. Banter and tea appear to run our build, both as a glue and a lubricant. Feelings do run high at times and managing feelings, both my own and others, is far more important than I ever imagined. An essential part of that is that the peeps working with us seem to care about our progress, take pride in helping us. We make no secret of our inexperience and our reliance on others and so far that has been met with both kindness and determination to help us. Weāve been stupidly fortunate. Anyway, weāve also put up the rest of the downstairs panels, including the monster 11ā wide one which was the heaviest of the whole build. Leaving that till weād done the rest of the downstairs turned out to be a very smart move. We probably found it easier than any of the panels we put up in the first week of frame erection, despite the weight of it and the fact that it was awkward. Part of that is Rolly and I settling in to work with each other. There is now a lot less verbal communication than there was to start with. Weāve also honed panel handling so thereās less pure physical grunt needed. And of course, as time goes on with each panel fitted weāve more room to work, and thatās also significant. With such a cramped site we are constantly tripping over stuff, moving stuff repeatedly, trying to get stuff delivered at the last minute, etc. But much as I might try to plan, at times thereās no choice but to work with way too little space. A good example is the joists. They were delivered before weād finished putting up the downstairs panels and thereās an awful lot of them. Ideally Iād have put the delivery back a couple of days but that wasnāt an option. I had no idea how much time the limited space would cost us. Ho humm. Talking of joists that was the next job. Rolly and I deposited nearly another metric ton onto the downstairs panels by hand, (just how much does this ālightweightā timber frame structure support?). I say by hand, but shoulders, knees, and just about every other available body part was deployed. I donāt know what lifting capacity each of us have but somehow when working together we exceed more than the sum of our two capabilities. Itās probably simultaneously driving progress and pushing us a teensy bit too far towards injury risk but itās just what one does. Joists up Rolly set to making us a temporary staircase while I attacked flooring boards. The temp staircase really has helped reduce fatigue and made getting things upstairs safer and easier. Good idea Rolly. Anybody would think heād done this house building stuff before. Weāve so many joists we almost donāt need flooring boards, but theyāre on the design. Yet another metric ton of them. Plus several kilograms of this funny polyurethane glue stuff. Thatās really odd to work with. The first day I came home with black gloves on, only non removable ones. Iām sure my fingerprints must have been obliterated (I certainly couldnāt unlock my iPad) so that would have been the time to do a bank job. But there was no time for niceties as the following day the upstairs panels were due and the telehandler was booked, so I had to get enough decking down to allow the piles to be dropped upstairs and sorted/distributed so the other two piles could follow. Rolly was given the day off for the delivery - heās not supposed to be full time anyway and his skills are reserved for the clever woodworky bits. So Andy the Boss supplied a telehandler driver who was also a power lifter and another equally capable bod to help me sort the panels. When the downstairs panels were delivered they were dumped in the piles they were transported in and Rolly and I had to reshuffle them, which took lots of time and energy. This time I got the long suffering timber frame company to send me pics of the piles so I could work out which pile to do first and how to sort them into sensible piles. For once the theory worked in practice and despite the complaints about how near the edge of the deck I kept walking that day ended with three piles in a near sensible assembly order. I was pleased with myself but I had a nagging doubt - would it speed erection? As I was pondering this very question Dean the neighbour (two doors down) wandered onto site to offer his help with future deliveries. āWhy wait for a delivery?ā I asked, thereās tons to do and Iām certainly not too proud to accept help. Next day Rolly and I attended to the odd bits and finished the decking whilst the first lift of scaffold was put up. Iām not sure I did anything but look for discarded cups, (sort of) wash them, boil a kettle and make tea, repeat. Rolly has a near infinite tea consumption capacity but the scaffolders beat him hands down whilst managing, like Rolly, to work hard and get lots done at the same time. The song definitely has it wrong, nothing stops for tea but it gets drunk anyway. Tea is useful though. Rolly arrives way before we are allowed to start work so tea helps him cope with rising agitation as the clocks edges glacially towards 08:00. Tea (and biscuits) helps me get Rolly to stop work long enough to help me plan too. And as we drank our tea and discussed the upstairs panels Dean the neighbour arrived. āI can help for a few hoursā he said. Now Dean is in his mid eighties so the average site age rose to 73 that day. Hence my initial caution. I started getting Dean to help me organise and stack lightweight stuff, but it became clear that as he tuned in to the way Rolly and I worked (itās a kind of grunt and nod based language previously unknown to science) that more ambitious stuff was in order. Panels! The three of us got the first two corner panels up, rather effectively. Whilst Rolly was checking and bracing and securing those panels Dean and I got ready for the next panel, only we didnāt, we put it up ready for Rolly to do his check/brace/secure thing. Fast forward, and I do mean fast, and five hours later almost the whole of upstairs was up. Staggering. And very satisfying for all concerned. Perhaps the speed was helped by my sorting after all. The next day Dean pitched up we lifted the gable panels from the ground floor - there was no room on the deck to use the telehandler to get them up previously - we used ropes, crabs, ladders and way too much giggling but up they went so another keep me awake job was dashed off. Donāt underestimate the capability of us wrinklies. Not so easy was the cement board fitting next day. Itās a bitch of a material to work with and slower than Iād have predicted. But we need it done before we fit the roof trusses - finishing these and getting breather membrane on will be the first job next week. On Friday we were ready in good time for the roof trusses, all 19 of them. Two powerlifters from Andy the boss arrived just as the lorry backed onto site. Itās almost like it was planned. They took one look at the job, shook their heads and took up positions. It worked like this (after a couple of false starts): Driver on lorry pushes ends of truss to edge of lorry. Shortest guy on site grabs end furthest from house and has the job of stabilising the truss. Itās at this point I realise why I need platform steel toecapped boots. Short tempered power lifter grabs end of truss nearest the house. Truss is run towards house like a pole vaulter on speed. At last second short tempered power lifter pushes his end of truss skyward. Shortest guy at back of truss grunts and struggles to keep truss upright whilst swearing, profusely. Truss end is caught by other power lifter (the smiley one) just before it lands on the upstairs floor. Smiley power lifter drags truss upwards as shortest guy is dragged along the ground with it still trying to keep truss upright. Rolly and smiley place truss neatly on rapidly growing pile. In total there was 31 minutes between lorry arriving and the truss pile being completed - if my pics werenāt time stamped Iād not now believe it. That made even the short tempered power lifter grin. To finish the week while I continued fitting cement boards Rolly prepped the first truss for a test fitting. Getting the first truss up felt good, really good. That made me grin. Iām loving this part of the build. Yes, progress is visible, and that helps, but itās more than that. Even when Iām doing things Iāve never done Iām in my comfort zone, and the muscle and joint aches diminish overnight, and Iām not generally laying awake worrying. OK, that probably means Iāve missed some thing or things that are really important, but Iām feeling good. Long may it continue.12 points
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After many years of searching, we finally have a plot! Our offer on this plot was accepted in March 2024 and we've only just now completed. But we're excited that it's finally done and we can move forward. Next steps: We have an architect already and a set of draft plans. We'll be working to finalise these plans and take them to planning. The site has detailed planning permission already, so we'll just be looking to vary the design -- and not significantly so fingers crossed it goes okay.12 points
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So a few months in to our build and I have to agree that self-build is hard work! It's also an amazing experience in which every day brings something new. It's difficult to say whether this is physically the hardest thing we have ever done because I think age plays its part, we are late 60's or so and even though we are both fit people building at this age cant be compared to the house renovations that we have done in our 30's, 40's and 50's. What I can say is that we wouldn't swap it for anything, we have promised ourselves that we would self-build for years and to be actually doing so is an amazing experience. Onwards & Upwards!12 points
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After what feels like forever we finally started real works. Weāve done lots to the plot, tree clearance, root removal, digging out beds, planting, etc. but little to da bungalow itself. We held off stripping out ātil we were sure the project was viable, which was über cautious but thatās us. Selection of timber frame supplier wasnāt straightforward. It came down to a local-ish company (ETE) who supply a panelised frame for manual erection on site or stick built on site under the supervision of an SE. Most frame companies require crane assembly, which we canāt have due to overhead wires. But once we felt we were in the right place, planning, party wall agreements, demolition survey, site insurance, timber frame supplier, the main peeps to help us build, etc. then we got down to it. That initially meant selling/giving away the kitchen, a fireplace, the conservatory, the UPVC windows and door, an electric fire and even a garage. I had intended to do more stripping out before the cavalry arrived, but there was always a more important task: digging test holes for the structural engineer (needed for the foundation design, so vital); getting the gas meter removed/capped off and the pipe cut of at the verge annoyingly costing Ā£1,700 (not safe to have gas on site in the way, so vital); replacing fence panels including digging out big roots (to keep the neighbours on side, so vital); erecting a shed, with of course a base (to keep those working on site happy, so vital); moving the water supply (to avoid it being trashed by the groundworks, so vital); digging in (by hand) the 10m of electric duct, casting a concrete base for and installing a huge, but apparently necessary, meter kiosk to comply with the DNO requirements, enabling them to charge us Ā£9,500 - ouch - so vital); dismantling the garage (which was in the way and we wanted it to be reused, so vital); and finally, dismantling the conservatory (which was also in the way and we wanted it reused, so, you guessed it, vital). Turns out breaking up concrete by hand is exhausting, but oddly therapeutic, even if you do bend your ancient trusty steel spade. I wonder, have I got so used to digging foundation test holes and digging soakaway test pits and digging out roots and digging in pipes and ducts that Iām actually going to miss digging? Scarily possible! Who needs a mechanical digger when youāve a mattock from Amazon and a new steel spade from Toolstation? But then the real works start. 34 years ago we built our current house helped massively by Steve the builder, who was a bit older than us. This time round itās a repeat, as the same Steve is helping us and given that Iām nicely in my 60s and oddly, Steve is still older, it means that none of us are in the first flush of youth. So my theory was that Steve was the brains and I would be the brawn. Wrong. Steve is both it turns out. Monday saw us stripping off roof tiles and after a day on the battens I was wiped. Tuesday saw me on the battens again for half a day stripping the rest of the tiles and then, just to vary things, I then spent some time on the battens stripping off the felt on one face so we could get the chimney down and kick down some ceilings (overboarded lathe and plaster). Whilst we were out on the tiles UK Power Networks, our DNO, dug up the road and put in our underground electric feed. And a quick bit of begging over the phone got the meter moved that afternoon, so we had site power again. Bliss in a coffee cup. So by the end of Tuesday I was pleased with progress but exhausted. On Wednesday we started stripping out walls and we discovered that there was a lot more plasterboard than I first thought. Damn. Pronto plasterboard skip ordered, we estimated that weād need a 4 yard skip, so to be safe a 6 yard skip was ordered. Which meant we needed easy barrow access so we removed a window and cut a new front door. Wednesday night I went home totally exhausted and less than pleased due to all the newly discovered plasterboard. That night I came to terms with my limitations, so I messaged Steve to suggest he do a 4 day week to give me time to tidy up and recover. He agreed and offered to buy me a pipe and some slippers. (Pic of new door) The skip arrived promptly arrived at 07:30 next morning. There then followed a rabid day of plasterboard removal. Incredible how effective a spade can be indoors when instructions are given to the novice. By the end of the day weād nearly filled the skip and had just a hallway ceiling left covered in the dreaded plasterboard. I could hardly raise my arms. One of Steveās endearing features is his sense of humour. One of his most irritating features is his sense of humour. So as Iām on a step up, gritting my teeth and willing my arms up again and again yet another joke prompts the giggles. That was it, hopeless. My giggling got him giggling and progress paused. Priceless. But determination sustained and the skip was filled. Thank goodness for over-ordering. I went home a zombie, but with less energy. Friday and Saturday were tip runs and tidying up, and now on Sunday I sit quietly reflecting on a week that was unbelievably productive, thanks to Steveās experience. But oh my, it starts again tomorrow. I have no idea if anyone will find these ramblings of interest, but they are, much like digging, remarkably therapeutic too!12 points
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Quite a sobering thread this tbf. I was not aware that this grinds folk down quite as much as it seems to, the old "self-build" malarkey....... I use BH to shed my brain of the excess energy floating around between my ears, quite bad ADHD etc, and an interest shared here and on eBuild, our home before Buildhub, where it's just nice to see and hear people ask questions and then have us lot intervene so they then don't have things go "tits-up". I'ts nice to have a hand in the prevention of such events. For any folk who are a bit befuddled or overwhelmed and want to get off the starting blocks with their projects, if this helps, I'm happy to do so some 30 mins Teams / phone chats FOC. I can offer advice for groundworks / substructures / superstructures, insulation and airtightness, right through to fenestration, roof and solar etc, or ask me which ASHP or MVHR is the best one to go for etc. 60 min chats not a prob, with maybe members then offering up a small donation to the Buildhub coffers for our annual running costs or whatever. Buildhub is a free-to-join forum that is completely volunteer run and operated, and is not for profit btw. Without donations, it would not exist. I cover pretty much A-Z, so quite comprehensive, and if anyone is interested just ping me a PM and I'll slot you in when I'm between doing other stuff I imagine it'll be like a really coarse, Welsh AI lol. The caveat is, it'll be offered to contributing members only, so no piss-takers need apply IIRC @ETC offers up a bit of selfless support here and there, so it's not uncommon for good folk on here to give up their time to give struggling members an occasional leg-up. I'm sure a few other regulars help, such as @craig, other maybe going unsung so sorry if I missed anyone also deserving of a mention here. "Long live the Hub".11 points
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TL:DR just a bit of fun - Mods feel free to move if not OK in the section. So my first timber framed house completed, I had some must have criteria for the design. - Open plan - double height ceilings - EDPM roof - OSB walls with wood cladding - no high spec windows - main access will remain open at all times Background For every DIY project you end up with leftover materials - you carefully store them in the hope that they are useful one day I had too much in my storage areaā¦ā¦ Why did I choose self build? (Always a common question right?) At the back end of winter I had to replace the last section of original fencing (43 years old so it s done well) so I had some featherboard offcuts. In redoing the fence I discovered a hedgehog hibernating in the leaf litter (at that time of the year I wasnāt sure if it was alive or dead but apparently if they are in a tight ball it s a good sign) Weāve always had a lot of hedgehogs coming thro the garden they like bamboo leaf litter and we created several entrances and exits that we keep clear so they frequently come thro the garden using it as a short cut to other gardens Anyway with the little critter in my way under foot I had to work carefully round it (gender neutral at this stage) so took me a little longer than normal About a month ago I was glad to see the hibernating hedgehog woke up and I was really happy to see it snuffling round the garden (eating slugs) So last year I rebuilt and re-roofed my shed so had some EDPM off cuts and a fewoff cuts of OSB board from the roof and shed walls So rather than throw it all in the tip I thought I d build a better shelter as a open air pile of leaf litter isn t exactly a great shelter. So here is an almost finished hog house (needs a coat of preservative and I m thinking 70 s flock wallpaper for the interior maybe orange) Anyway enough background here s the pictures I also have so 75mm celotex left over but figured if the little bugger can survive under a pile of bamboo leaf litter it doesn t need an insulated house11 points
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Last night was my first night sleeping in my new house, finally! Got 1 bedroom mostly finished. Ikea wardrobes, painted, blind and floor installed. Just enough to call it a home! Lots more to do but it saves rent and commuting time. I plan to take it easy for the next fortnight as the last two years have been creeping up on me. Small projects for the short term. Getting internal doors installed (by someone else!) currently. Put some acoustic insulation around the linings and cut it back. I like the look of the wood/oak veneer. Been chasing documentation for the BER (SAP) assessor. It adds up to quite a lot. Doors, Windows, Heating systems, section plans, U value calcs. Think I have all of it now - hopefully they'll issue a BER Cert soon! My airtightness commission went sideways, lots of leaks. So one of my snags is to put air tightness tape around all the ducts to the MVHR unit and outdoors and also between it and the manifolds. The testing unit is very sensitive (even dropping it puts it out of commission for two weeks!) so I've a bit of work to do before I call them back. The Renson Endura Delta 330 has a few levels of ventilation and they upped the minimums from 50m3/hr to 127. Will see with single occupancy if I adjust this down a bit. I can monitor the unit with an app only, there's no display. I noticed when I ran the supersayer gas heater for a few hours to warm the house (as the gas bottles had been unused for the last two years) the CO2 levels hit the roof and it went to max flow rate to clear it out. Anyway, I plan to use the Air to air system more going forward and that won't cause the same issue. Had two floods to deal with. I've a japanese bath I was trying out. We'd filled the bath with a little water to check for leaks a few weeks ago and it drained fine. The bath is on a platform to allow for a trap to be installed below it. The drain for the bath just fits into a grill so it's open and can potentially overflow which is what happened after I fully filled it, used it and two days later pulled the plug! Luckily I put the plug back in and used towels to keep the water in the bathroom as it's tanked / is a wetroom so no damage was caused to the rest of the house. There is a seat in the bath so I was trying to get the most comfortable position and removed the seat. I'll probably put it back as it's a short bath and my back didn't like the sitting position on the floor of that bath all scrunched up. The seat means you only get heat around your hips so will have to have a think about it more at some stage. Or get a bigger bath! The second incident was with the washing machine last night. The discharge pipe isn't big enough for the tumble dryer, air to air condensate and the washing machine so I got an adapter that taps into the side of the pipe with a spigot for the washing machine discharge. This didn't seal/hold so it spilled everywhere. I think I'll go back to basics, replace that section of pipe and glue on a y bend to create two parallel discharge pipes and this way I can get everything connected at once and no risk of floods! My car charger won't reach the car as it's about a meter short but that's due to a big hole I've to backfill with MOT. The dust is everywhere but at least with the internal doors I can mitigate this a bit going forward! So not finished yet but I have a doorbell, hot water, heating and an amazing house to walk around in and rest a bit before finishing the final list of projects and call it a day!11 points
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Rick - would strongly advise against this position and sending a letter like this. At this stage your builder is possibly preparing themselves for legal proceedings. In this instance you are absolutely advised to commit as little as possible to written (or even verbal form). I would advise that you donāt continue with this contractor under any circumstances - and get yourself in a headspace where youāve accepted you need to find someone else. reading your contract you canāt unilaterally terminate the contract as there is the provision for remediation. My first course would be to request a without prejudice conversation with your builder. Within this conversation (have a third party present such as your SE, architect or a friend) set out that from your point of view the trust and relationship has degraded to a point of no return and you do not under any circumstances want the builder to continue. Explain that if that isnāt agreeable you will exercise clause 37 and at the builders Cost they will be required to replace all posi rafters and fit them to the satisfaction of your SE. State that Pasquill have advised they are likely not recoverable. This is an expensive exercise for the builder. Others may suggest you try and get them to cover the cost of doing the job right. Personally I wouldnāt trust them anywhere near my site. I would seek a negotiated exit and write off getting any money back. Alternatively, if the builder doesnāt agree I would advise you exercise clause 37 immediately. I doubt that they will remediate within 14 days but if you donāt follow the provisions of your contract your builder can pursue you. I would advise a letter that is entirely factual, unemotional and succinct if you need to serve a breach notice. I can help draft one if you need. Accept your relationship with your builder is over.11 points
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Da bungalow that is, not us mortals. We carry on sweating in our hi vis. We were pleased with how the timing worked out - planning to demolish during cooler months so all the neighbours will be wrapped up warm indoors away from the dust, plus itās hard work so cooler temperatures help comfort. So much for that plan with our mini heat wave! Steve took pity on me by leaving me recovery time on Monday and Tuesday. Good news from a site clearing and tidying point of view. It gave me time to kick down the last of the ceilings, mostly while the windows were still in, and then for J to pick out all the lathes for safety and for disposal at our nearby recycling centre (Iām old fashioned, I still call it the tip!). Trevor the trailer was bought for Ā£200 just over a year ago to help clear the mountains of brash from clearing the massive overgrown conifers. Skooby the Skoda was bought as a building vehicle for Ā£700. We now realise that they have paid for themselves many times over in saving in skip costs. If Iād known how much we would be saving we might have bought a car with a working heater, but hindsight is a wonderful thing. Monday afternoon was window removal time! Ben arrived bang on time and had agreed to help us remove the windows, though heād never done it before either. I was relying on Steveās knowledge. Shame he wasnāt there. So da bungalow now has a series of holes where windows were. Each neater than the previous one. If you look at them in chronological order you can see evidence of two keen but clueless numpties first hacking out a huge hole, taking forever, graduating in stages to the last one which was beautifully neatly and quickly and efficiently removed. Yet another example of experience being the thing that one acquires just after needing it. So by Tuesday evening we had a clear site, which is incredibly important on such a tight, narrow plot. And then next morning, Steve returned to the job, so progress exploded again. We stripped the felt and battens off, with muggins of course being the idiot hopping round on the battens for two thirds of the day, with the last third being careful removal of some of the roof timbers. Rather disappointingly, we found woodworm everywhere. So my plan to build my hideaway at the bottom of the garden from reclaimed roof timbers has gone. Some of the timbers came away scarily easily. But those that didnāt put up a hell of a fight - they used huge nails in the 1920s it turns out - and this wasnāt ideal as force had to be used in moderation in case of unseen weakness leading to accident or collapse. We were probably overly careful but better safe than sorry. The next two days are a blur of heaving and bracing and sledgehammering and chainsawing. Thank goodness for a decent twin battery Makita saw - saved us no end of time - and my little one handed chainsaw - AKA Lightsaber - was slower but brilliant in places too. Itās oddly satisfying knocking off the little bits of wood that hold up the soffits and facias and rainwear - sending the whole assembly crashing down in a plume of dust. Even more satisfying to push over the block gable - the thump when it hit the ground was like felling a big tree, primevally enjoyable. We did take a break for a site visit from the ground worker. He asked all the right questions which does give confidence, including asking me to gain permission from our neighbours for him to hand dig one shared corner of our frontage to carefully identify where our neighbours services are. He might even have a use for the roof timber mountain we now have! More skip cost saving. All this is punctuated with other strands of the project. They are vital but hard to find the will to divert onto when mid hammering. In that way J and I are working together fantastically. I havenāt the bandwidth to think - I run to keep up with Steve when heās there - I run to tidy up when heās not there to get ready for when he will be - I go home a bit too late each day and after a coffee and a discussion about the day I then bath and by the time weāve eaten itās bedtime. Buildhub, apart from my weekly therapy session (oh ok, blog writing) is a distant memory. So J does the thinking, I do the grunting. Thatās a little bit of an overstatement as in my head, when I stop to access it, is a 3D model of everything and every junction and material and supplier and missing quote and little red flag of issue that might become critical path and hence needs sorting before it does. I can and do flick into āprincipal designerā mode when needed. But the day to day scheduling and remembering is falling to J. J has given me a little exercise book and my own grown up ball point pen to keep my to do list in. Itās a bit year 5 but it turns out very effective, as long as J remembers to remind me to look at it. Between us we are working incredibly effectively. Long may it continue.11 points
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Weeks 56 to 74 The UFH is laid and the screed is providing a lovely wobble free surface for the ladders and makes brushing up so much nicer. Our neighbour kindly lent us his scaffold tower so that we could insulate the vaulted ceiling in the open plan area which is approx 5m high. This has enabled me to finish insulating between the rafters with 140mm of Rockwool and I have PIR sheets to put up under the rafters. For cutting both the Rockwool and the PIR I created a few templates of different angles and had them ready for when my husband came to help pass them up to me. Once the Rockwool was finished we both took it in turns on the scaffold tower fitting the PIR. Having a vaulted ceiling in the openplan area and partially vaulted elsewhere will give us plenty of light and nice high ceilings but for now they are awkward to cut around to insulate and ensure the VCL is tight around the junctions. The time spent doing this will no doubt be forgotten once we move in and it is starting to feel closer. We marked out the kitchen island location and dining room table location to get first fix electic lighting located and measured for the kitchen units. For my birthday treat our daughter came to stay and dog sit our elderly Greyhound so that we could go shopping looking at kitchens. We spent almost 4 hours in Wren Exeter with Harvinder but we think we have ordered a lovely kitchen and pantry. Unfortunately our neighbour needed the scaffold tower back but said we could borrow it again as soon as he had finished with it. We then decided we should book in the plasterer as things were starting to come together, rather luckily for us our plasterer had just had a job cancel on him and when we spoke to him on a Thursday he said he could start next week either Tuesday or Wednesday. As we hadnāt finished insulating one side of the vaulted ceiling we said we couldnāt be ready that quick unless he wanted to quote for fitting the PIR and the VCL, which I had already purchased most of. We then spent the weekend and Monday getting first fix electrics in the kitchen and mocking up where the TV was going to get the electrics and room wall lighting ready. Things have therefore started to move on quicker than we expected, so we are hopeful of moving in by winter this year with a working kitchen, one bathroom and one bedroom finished at least. Kitchen design render. Testing TV and speaker location. Even with the plasterboard lifter its hard with 3 on the scaff and one on the lifter, so glad I'm not doing it. Taking time off the insulation has meant I can tidy the UFH expansion foam up in all the rooms and the trip hazards we kept ignoring at door room openings, whilst being on hand for the plasterers if they need more tape etc or have any questions. Once they have finished with the VCL membrane I might finish the VCL I started before we borrowed the scaffold tower or I could take a rest from the build and catch up on so many other things, even paint schemes maybe. I have caught up on the build paperwork this weekend. The total spend to date including the provisional kitchen figure of Ā£15,000 which includes VAT, units, worktop, tiles and some appliances so not the reclaim amount. Total to date Ā£238917 over 135m2 is Ā£1770 m2 for a 3 bed, 2 bath, bungalow This is broken down as follows. General Ā£4200 Carpentry Ā£500 Kitchen Ā£15100 Roof insulation, inc membrane and tapes etc Ā£4500 First Fix Electrical Ā£1230 First fix plumbing and partial bathroom costs (ongoing) Ā£1430 UFH Ā£900 Drainage and gutering Ā£8540 Floor insulation inc tape and membranes Ā£2670 Screed Ā£2740 Cladding (over ordered but ideas are developing) Ā£5690 Render Ā£3090 Solar 7.5 KWp Ā£8570 Roof Ā£23300 Windows Ā£20870 no front door yet. ICF Construction Ā£119600 Pre build costs and fees etc Ā£15830 The back of envelope guesstimate of future spend is Ā£35k to finish apx Ā£2k per m210 points
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I was drawn to this thread as I was badly struggling for motivation in the couple of months before Christmas, especially trying to undertake tasks single handedly that really required someone with 8 arms, and a lot more height and strength than I have. I eventually got to the point where I was barely achieving anything, and getting more and more self-critical and fed up. Constantly tired, frustrated, and aching. I decided to speak to my GP and started taking anti-depressant medication, which has made a tremendous difference already. In addition, I decided to take up the offers of help that people have given me, and aimed to structure activities around that help in a way that makes it feel the most effective, eg. getting some large boards up on the wall with a few screws so that when I'm back to working alone I can do the simple task of filling in the remaining screws. It isn't even slightly surprising that the pressures of undertaking a self building project can have a negative impact on mental wellbeing. Even the most optimistic of us can get worn down by the feeling of it being relentless and interminable. Asking for help can be transformative.10 points
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This day has been on my mind for months. We really struggled to find a company that would visit the site and confirm whether we could get a static down the lane. In the end we took an educated guess and purchased a 2023 37x13 unit from a private seller. So at 1100hrs today, the wife of the driver (Greg Caravan Haulage) appeared in the driveway telling me I needed to go and cut some low hanging branches. We got the static on site relatively easy, but then it got bogged down twice whilst reversing it over the type 3 MOT. We had to Jack it up and then finally decided that sheets of 18mm shuttering ply under the wheels might be the way forward. In a nutshell , if weād done that from the start weād have got it done much quicker. Itās in position and I just need to get it levelled and on blocks now. A bit too stressful for my liking, but relieved. Iāve been more concerned about getting the static on site, than building the house.10 points
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This time of the year gets to me - sometimes. And in the context of self-building, its dark for longer, wet for longer, cold for longer, windy for longer than I'd like. Optimists say that some of that can be sorted by proper clothing, and decent site lighting. But wetness can make a site misery quicker than anything, cold can stop concrete and mortar dead. Wind is a bastard on a scaffold. Self building's a character test. The push to complete never lets up despite all of the above. I suspect that a few of us are having to 'dig-deeper-than-normal' these days. Got any ways of picking yourself up when things are more than merely gloomy?9 points
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As promised, I spared you a Week 14 blog due to our visit to Yorkshire for a wedding and catch-up with old friends. It was lovely to do something unrelated to the house and it made us realise how all-consuming our build has become. We will definitely try to have some more non-house time through the rest of the build. That said, itās back to the matter in hand: UFH Two weeks ago the guys were battling through laying the floor insulation in preparation for laying the UFH pipes, ahead of the screed pour which was booked for 3rd September. In the end it was a very close-run thing - the UFH pipes were ready by 13:30 and the screed arrived 10 minutes later. Too close for comfort really: Tight project scheduling is one thing but the stress of 11 cubic metres of unusable liquid screed potentially being dumped on the site was a very uncomfortable feeling. Screed Once started, the screed pour itself (by Williams Walls and Floors) seemed to go very smoothly (hah!) and it looks fantastic. We have had 65mm of Cemfloor Therm liquid screed laid. Still in stressed-out mode I woke up before 4:00am the next day worrying about what would happen if the pipes floated up or the screed was laid too high (they didnāt; it wasnāt). (I helpfully woke Mrs P. too just so that she could share the experience - she seemed not to appreciate it.) We left the house shut up for 24 hours as instructed by the screed man Rob Williams. On Friday morning I went over and opened up to find we had a sauna! All perfectly normal apparently, but the combination of heat from the screed setting reaction, the well-insulated relatively air-tight house and (presumably) 1000ās of gallons of water created an atmosphere that made Singapore seem like a desert. Sadly, I failed to get any photos of the clouds created as the windows were opened and the saturated āsaunaā atmosphere hit the September morning. By the afternoon, with all the windows and doors open the inside of the house seemed perfectly normal again. Seeing the screed poured in a few hours and reflecting on how fiddly all the underfloor insulation had been to lay, made me wish there was an option for a poured floor insulation - it would surely have been so much less effort and faster? Edit: There is apparently - https://www.rtu.co.uk/assets/documents/RTU-Ultrabead-Brochure.pdf. I have no idea if it is any good, what the pros and cons are etc, and it is too late for us but if we were doing another build (Mrs P: āWeāre not!ā), Iād certainly look into it. Render Just to make sure we werenāt missing an opportunity to get some outside work done while the focus was on the floor, we had booked our render team (Caesar Spray-rend and Plastering) to start boarding up the 50% or so of the external walls that are to be rendered (the other 50% will be vertically clad in Brimstone Ash). So on week 14 the STS construction boards were fixed to battens and last week the base coat was sprayed and smoothed out. It already looks a lot better just for some of the shiny breather membrane walls being covered up. We now have to wait a week before the top coat can be applied. Weāre using EcoRend Thincoat for anyone who is interested. And finally⦠Marcus from our super groundworks team came in on Thursday to set all the stainless steel oak post brackets in concrete on top of their support pillars, and also to lay the smoothest, tidiest concrete slab you have ever seen to rest our ASHP on. ā¦Which is just as well because the ASHP arrives on Monday! Dashboard: Contractor days on site this week: 22 Contractor days on site previous week: 16 Contractor days on site since build start: 249 Budget: Getting more challenging tbh - beginning to eat into the contingency - mainly costs I hadn't properly estimated. š± Plan: Still on track to move in by Easter 2026. Issues and worries closed this week: UFH pipes laid. Screed down! Current top issues and worries: Insulation - the additional ceiling insulation is still a worry - scheduled for w/c 15th September.9 points
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Hi everyone. Itās been four weeks since the last blog instalment and despite the Christmas and New Year break, quite a lot has happened. Apologies for a somewhat scattergun approach but I wanted to try to cover all the progress. Kitchen units and appliances Last time, just before Christmas, carpenter Chris was halfway through fitting our kitchen units. That work was completed during the first week of January in readiness for⦠Kitchen worktops Martin from Langford Stone came out to template the kitchen/pantry/utility units for our worktops. While he was at it, we also asked him to template for several granite surfaces for our master ensuite. A week later Langfordās team of four fitters arrived with some very large slabs of granite, which they duly fitted without issue and to a high standard. Weāre very pleased with the results: Internal doors Chris and Alan fitted the four pocket doors to the sliding gear installed back in September, before plastering. They then fitted the oak door linings for the 8 conventional doors and hung those doors. The door linings required some thinking about because we originally opted for rebated linings but these have had to be reinforced with ply backing to give enough meat to confidently screw in hinges that can take the weight of the (44 kg!) doors. We hope still to get the rebated look by fixing full width door jams, which weāve now ordered. The doors themselves are 33ā Avon Oak fire doors from Todd doors. We opted to buy them unfinished because the factory finish doors felt a bit āplastickyā. Mrs P. has done a brilliant job with sealing them with Osmo Door oil and we are very pleased with the results - they have a lovely look and feel to them . The doors supplied were really good quality - no need for further sanding before oiling and no complaints from the carpenters (except about the weight!) Troy Pointer supervising operations: 2nd fix electrics After a pause at the beginning of January, Darren is now back with us and making good progress on the second fix electric. Skirtings Steve, our tiler came in to fix the porcelain skirting tiles and was able to make a start, but the rethink needed for the door linings meant we are not ready to fix all the architraves just yet. So he has promised to come in on a future Saturday to finish those off. The skirting tiles themselves are 900 mm long and have more of a bow in than we were expecting (well I was expecting them to be flat to be honest!). Steve was worried that they would not look great but in reality unless you look along the line of the wall you canāt really notice the bowing and we are happy to live with it (especially since we canāt think of any sensible alternative at this stage). Once grouted or caulked to the same colour as the walls we donāt think it will be an issue. Ensuite boxing-in Iāve been whiling away the odd hour here and there preparing the ensuite for final fix by my brother next week. Thereās quite a lot of pipework which needs to be hidden - given the way the house design squeezes three bathrooms into a small space, the stud walls are just not wide enough to take it all. So my idea was to create some boxing-in using spare 4x2s to hide the pipes, provide some built-in cupboard space, and form a framework for timber cladding on the lower walls. Sure, I could have asked the chippies to do this and theyād have done a great job in no time... but whereās the fun in that? For the timber cladding itself weāre going be using some of the left over Brimstone heat treated ash we have used to clad the outside of the house. This time of course we'll seal it with Osmo oil. The quality of that Brimstone Ash is too good to waste solely on the outside. You will hopefully be able to see from future blogs whether this bathroom design idea has been successful or not but for now here's some 'boxing-in'. Moving in next month! I mentioned in the previous blog that we had brought forward our target moving in date to the end of February. We now have a removal date booked of 23rd February. - so only five weeks away! We should be fine, we could probably move in and camp now if needed. The main things we really need sorting are a fully working bathroom, electrics, and ideally smooth and solid access to the front of the property. Hopefully we can get all that done in the next five weeks. Council tax Mrs P. and I were wondering about bin collection and also how soon the council would want to start charging council tax, when lo and behold the man from the council turned up. He explained the process, gave us a form, and told us we could request bins (for which we have to pay a Ā£81 one off charge - of course we do). Since we will be ceasing the council tax liability on our rented house, we are happy to start paying council tax on the new house. The council man said it could take three or four months to get a council tax valuation but they will backdate the charge to our move in date. Address After seven months(!) Royal Mail have finally got round to adding our address to their postcode checker database. They say on their website that they will only add it when you move in but as anyone who has self-built will know itās really very difficult to arrange deliveries, service installs, etc. if your postcode is not on that Royal Mail database. My advice for anybody starting a self-build is get that address registered as early as possible. Fibre Another service thatās taken seven months from request to delivery is our full fibre to the house. Many of you will know this is a new build building control requirement for England, so we requested (and paid for it) back in June. It finally arrived last week. Unfortunately we didnāt get added to the Openreach fibre database straight away so no service providers could offer us a fibre service until that was resolved earlier this week. Weāre hoping to get the broadband service up and running next week. Focus for the next two weeks: Electrics, still lots to do. Weāre hoping to have two sparkies in for most of next week so they should make a lot of headway. Plumbing. My brother Chris is back for 4 days next week and will focus on getting our master ensuite up and running, the kitchen & utility sinks fully plumbed in, and then if thereās time progress on the family bathroom and guest ensuite. Landscaping. Ashley, our garden landscaper is making a start on the front landscaping from Monday. Weāre really looking forward to seeing the crushed aggregate disappear under something more wheelchair-friendly. Dashboard: Contractor days on site this past four weeks: 47 Contractor days on site since build start: 495 Budget: No change - over budget but within contingency. Plan: Moving in booked for 23rd February. Issues and worries closed this fortnight: N/A Current top issues and worries: None.9 points
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Once upon a time a deluded wrinkly, his much less wrinkly wife and their noisy little dog left their almost fairy tale rural retreat to live in a freezing rented bungalow while they buggered about trying to build a new semi-urban retreat nearby. (How clever am I avoiding the word suburban!). Everything would have gone swimmingly but for the fact that the head of the wrinkly was just too full. It sort of still is I think. In the four months since the last post (stop thinking of a bugler at sunset even though some days that feels appropriate) much has been done: Weāve built a garage and the front of site is much less of a moonscape. All our blockwork is in, much of it rendered. Weāve now got one flat roof and two slated rooves, one with loads of solar panels. All our windows and some of our doors are in. Weāve got 240mm of underfloor insulation and a circa 100mm sand and cement screed with lots of buried pipes, of both the heating and soil varieties. The screed alone changed things to more house than warehouse - fabulous. Almost all the internal wall skeletons are back up - so now we get a much better feel for the layout which is a very good thing. (We built some downstairs walls earlier but took them down to make the DPM and insulation easier.) Most of the frame insulation is in. Thereās even loft insulation in the loft - ok itās still in its rolls ready to be fitted but itās still there, patiently waiting. And thereās some VCL in place and weāve made a start on the inner skin - some battens and yet more mineral wool to form what is really an insulated service void to give us a half decent wall U value. The man cave has its insulated metal panel roof and is usefully storing tons of stuff. All the service pipes and wires are buried in a trench ready for connection to said man cave which meant yet more depressing hours on a digger, and now the back garden is a moonscape. A humongous insulated twin pipe monster conger eel of a thing is buried, surfacing at the concrete plinth for the heat pump at one end and in the under stairs cupboard at the other. We have surface water drainage pipes installed at the back. Phew. No wonder we are worn out. And Iāve probably left lots of things out too - when you are on site every day itās so easy to forget what has been done and focus instead on the rather elongated to do list that keeps me awake at night. Not every night mind, some nights are a lot better than others and I am getting a vaguely sensible amount of sleep more nights than not now, thanks to constantly talking stuff through with J. But there is an essential difference in the build. Before we sold Bramble we knew we were running out of money so we werenāt going at full hurtle. I had a twenty minute drive to and fro and a soak in the bath, all of which helped me keep my head in the game. It felt like there was time to think. Now I have a twenty second walk (if I dawdle) to and from site. Despite the ice box (aka rented bungalow) having a really powerful gas combi boiler it has a low power electric shower that dribbles just enough water to get clean but not get warm. And weāve the money we need to complete, so itās warp factor 8 Mr Sulu. Now if I was doing this on my own Iād have no choice but to slow right down, and try and get my head together, and feel in control again. Thankfully we are totally in this together, so we arenāt slowing down. Not that itās without tensions. J and I talk everything through and she keeps track of tons of things that I canāt (hopefully everything that I canāt, which is an unfair burden but thatās how it is). We identify short term priorities and I focus on them, with me tacitly accepting that I am not personally in control of everything as for me to be so would mean a lot slower progress: neither of us want to stay in the ice box a day longer than strictly necessary. So the tightrope act is to balance keeping the pedal down as hard as possible without us actually losing control or allowing any major cock ups to occur. Simples. It gets harder when there is anyone else on site but ourselves and Rolly, our chippy. Peeps are incredibly (and I believe unconsciously) attention hungry especially when their needs are coupled with my need to monitor all work and limit disturbance to the neighbourhood. Itās so frustrating that when a contractor is on site my own productivity declines enormously. And then thereās the gargantuan mess, especially in one particular case - the thoughtless dumping of spare stuff; the treading of material up and down the road without a care for the frozen moron still sweeping and hosing down the road in the dark hours after theyāve finished their second pint; the drifting flocks of discarded paper bags mixed in with fast food packaging. Sigh. At least everyone weāve had on site so far has done excellent work, so that does compensate. The feeling of a lack of control is not helped by the fact that Iām completely useless at estimating the time needed for tasks - though as J frequently mentions weāve not done lots of this stuff before so we should accept that we canāt know. The DPM and underfloor insulation took me many, many times what I imagined and Iāve a black belt in beating myself up. I enjoyed doing the lower polystyrene layer, so nice to work with, but hated the PIR layer. The polystyrene has spring in it and one can cut pieces a little oversize, lever them in and get a really nice, tight fit. Itās messy in that little baubles of white stuff get everywhere but they donāt get down your throat. PIR however is sooooo different. The dust it creates is truly horrible, it lingers in the throat many hours later even if a mask is worn, which it mostly was. It almost appears to shrink away from itās neighbours - when cut to precise size and shape, wrestled into place shooting showers of nasty dust up as the air trapped underneath is expelled through the tiny gaps at the side - it still sits there showing a small but definite gap between the sheets. Not at all satisfying. Thank heavens we ignored the architect and chose not to put PIR in the walls. So it turns out that there is a job worse than moving tons and tons of crush. But thats now done, thank heavens. As an aside Iād planned just polystyrene, but the reinforced slab came up a bit more than planned so I switched to part PIR to get the insulation level Iād targetted. Note to self: get quotes for different thicknesses of stuff before deciding. Buying stuff that local suppliers have on hand saves tons, which accidentally benefitted us on the underfloor insulation - had things gone to plan it would have cost us rather more for the same insulation performance due to me designing in theoretically available sizes. Odd world, innit. The need to book contractors is a real source of pressure. An example: We have been recommended a plasterer who everyone says is brill and so is v busy and we donāt want to lose him, but that means guessing a timescale and thence sticking to it. Iām an ex-project manager. I know that to manage the project requires knowledge of the timescales for each task in the train, and as above - I really donāt have a scooby. Well, I do, but Skooby the Skoda probably doesnāt count in that regard. So, in summary weāve got tons done, but tons still to do. Xmas has annoyingly punctuated the project but thatās probably a mental godsend - at least Iāve a popped ballon to enjoy putting in my empty honey jar. Weāre working really well and closely together as a couple and I will get used to the feeling of panic just below the surface that not feeling personally in control causes; the foreboding that I cannot be confident that I havenāt missed something important; the relying on J that will deliver much faster progress. You never know, my next post might even be a bit about the buildā¦9 points
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On your marks: Get set : Wait! Day 1 of panel erecting was rained off. Humph. I tried to pretend to be human again by popping into town with J for a spot of bargain hunting (for stuff we donāt need, natch) but inside Iām still a self build automaton. My recovery wonāt really start till we move in methinks. Next day we start the day by admiring my new paddling pools. The previous week I carefully swathed the piles of panels with tarps before it rained oodles. Good theory. But without me noticing the panels with doors or windows happened to be uppermost so they filled with gallons of water - pulling the tarps into the hole with them, so parts of the panels got a bit wet as I wasted time bailing and lifting tarps to get rid of the water. Eventually we started fitting sole plates. Happily the blockwork was very close to mm perfect so there was little in the way of adjusting needed. Next job was to fix trimmers to the outsides of the windframe which stabilises the rear of the house, and was, we felt, the safest place to start fitting panels. Cue Hilti gun. I was dead clever at this point. Instead of wasting money hiring I bought a cheap ex-hire one. After a false start requiring the gun to be swapped I tried to use it to fix a trimmer to the windframe. Nil pois. The flange was 12mm and there was no way a Hilti nail was getting through. So Iād ended up wasting more money than hiring. Damn. Will try and resell. The self drilling screws Iād bought as a backup didnāt work either, they just snap. So the cavalry, in the form of J, raced to Grip Fixings for some FB self drilling screws which, after some experimentation we did get to work. Once the sole plates were down and the trimmers were on it was time to play musical panels (without music, we are a no radio site). The panels were stacked for most effective transportation, not in installation order. But that doesnāt matter as each panel has easily removable lifting straps so itās dead easy for the crane to pull them off from the top, drop them into position, apply a temporary prop and go on to the next one till they are all up and can be stapled together. If you have a crane that is. Our site is oversailed by next doors telephone and mains cable, and the front of the site has both kinds of wire strung across it too. Thatās why almost all of the timber frame companies I talked to at the self build show wouldnāt quote. Just one SIPs company would but they gave every impression of not caring about minor details like feasibility, perhaps because with the prices they charge they could hire a Chinook. The company we are using typically supply builders who instal themselves, which suited us a treat as tins of spinach arenāt that expensive, and otherwise it would be stick built on site which was a bridge too far. Weāve benefitted greatly from the experience and engineering knowledge of the panel company so in hindsight right now it feels like a really good plan. But on the ground, when the panel that logically should be installed next is at the bottom of the biggest pile with the biggest, heaviest panels sitting on top of it, one questions previous decisions. Many times I called time out to consider if we needed more muscle on the team. I have excess bloody minded JFDI determination but compared to Rolly the Chippy Iām a snowflake. Iām not sure he understands the word canāt, which makes ensuring on site safety requires both strength of character and a big gob. And firmly resisting the temptation to ājust go for itā. To start with it really did resemble one of the old sliding tile puzzles I used to do as a kid. Only with tiles that donāt slide and are up to 8ā x 11ā and weigh up to 135kg. It started getting better when I took some time one evening to ship as much possible down to the man cave slab at the bottom of the garden. With each panel it got easier and we steadily accelerated. Happy days. Not so happy when it rained though, but we erected the little camping shelter I had in reserve which gave us somewhere to sit and plan in the dry and it gave us the chance to deploy my table saw, which is useful. On the Friday the joist delivery and subsequent stacking took me most of the day. The delivery driver was about 4 decades younger than me, a foot taller, looked strong and was brilliantly helpful. At first, us moving 6.3m 47kg posijoists from the lorry to our slab saw me running to keep up. After the first few he slowed down to match my speed, or so I thought. A few more and I found myself wondering why we were going so slow. Iād worn him out. By the time weād finished he was visibly wilted, but weād done it. I separated the flat roof stuff out and shipped that down the garden too, which used up the last of my day. Thankfully nothing stops Rolly the Chippy so heād carried on doing useful stuff. By the end of the week weād got the two sides mostly done. I stood in the back garden and looked back at the pics of the site when it was first cleared. Weāve come a long way. It was a needed boost. The next Monday our big glulam arrived, easily transported on my super useful little trolley. Iāve been laughed at and teased about my trolley, but itās moved an awful lot both on the slab and up and down the garden. Rollyās little board with casters is better for moving panels on the flat slab but my DeWalt trolley is the beeās knees otherwise. By the end of Tuesday we had all load bearing panes (external and internal) up, with header plates in place so we were ready for the metal men to come and instal about 800kg of steel atop the panels. So Thursday Rolly and I rechecked everything was still plumb (small adjustments needed) after the weight of the steels had landed and then it was time to focus on getting ready for joist hanging. Friday saw the arrival of the same team of brickies who saved our plant based bacon equivalent two weeks previously. They are a team of celebrity look alikes: Pete Townshend; Paul Weller and Charles Branson. Despite this they are a whirlwind. It hadnāt occurred to me that hitherto Iāve only worked with builders, not brickies. They are brilliant at what they do, but they only do brick and blockwork. So I needed to ensure that all was done/planned ready for them. That meant sorting all the breather membrane on Friday late afternoon ready for the brickiesā Saturday shift. J and I worked late to do enough to be ready for them and whilst we managed it, with only a modicum of tetchiness, I now realise, that looking back, I really needed to stop and carefully think through how the brickies would work in with the project. They are a force of nature. Light the blue touch paper and dive for cover, but in a good way. Sort of. Once they start things happen so fast that there s no time for me to think, and frankly I wasnāt ready. I think weāve just avoided cocking up but only by overusing J and my combined brainpower and if Iād been on my own the project would now be in trouble. It isnāt helped by the fact that theyād offered to do two days to sort the plinth bricks. That bit I was ready for. But then they announced that they could stay till the house blockwork was all finished, so things I thought were a good few days away were suddenly NOW! Iām loving working with Rolly on the frame, heās precise, informative, patient with my constant stream of dumb questions, and he makes us productive. But I need to do my part of project management too. And it turns out I find it too easy to get lost in the woodshavings. J and I are project managing between us and that is working well. At least I think it is, if youāve seen Arthur Christmas weāre a bit like his parents, Dad, like me, wears bright clothes, smiles a lot and peeps think he is leading, but in reality Mum, like J, is keeping track and thinking and usually quietly steering. I must try harder next week or we wonāt be ready for the upstairs panel delivery next Friday! And like Rolly the Chippy, I canāt let the word canāt onto site.9 points
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ā¦well, the shell of a house at least. What a crazy week. We chose the factory-built timber frame route because we like the idea that the shell goes up within a few weeks. But the pace of progress this week has been startling. The frame erection team of 3 arrived at 7:30am on Monday. A big yellow crane arrived at 8:00, with the frame arriving on an artic by 9:15. First off: a careful check shows that the frame fits the footings. Hurray! In fact the footings were within 3mm all the way round, which is credit to the groundworkers. From then on it was flat out and 7 days later the structure of the house is pretty much complete. Those guys do work very hard though - long days under a blistering sun, and straight through the weekend. They are aiming to finish the tidying up by Tuesday, get Turners to sign-off the frame, and head off home to Essex. A great crew - real grafters. Weāve also been very lucky with the weather of course, though the erection team certainly wished it had been cooler each day (weāve had highs of between 28C and 32C for the last 5 days). We kept them supplied with cold drinks and ice-creams as best we could and weāve installed a fridge in the workshop which has been popular. The frame itself looks very good - it all appears to fit together tightly from what we can see. No gaps around the insulation, or between the panels. Iāll say more about the frame structure next week but for now here are some pictures of daily progress, plus some at the end showing some of the detail: This time last week: Monday: Tuesday: Wednesday: Thursday: Friday: Saturday: Today - Sunday: And a few of the details, some taken earlier in the week: And finally, for both of you who made it this far, one of those oak posts I cut and chamfered last week (the softwood beams will be hidden in the soffit:9 points
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We start the week with the latest quandary: how to show the warranty surveyor enough trenches so he can confirm heās seen 50% of them. He saw some last week and if we dug the rest of them then that would add up to enough. However, if we did that weād have a massive issue with spoil and we would not get the concrete lorry on to pour, so it would be barrows. Apparently pumping is an option, but weād need to close the road which is a lot of cost and a great deal of time wasted. So, my Monday morning starts with red eyes from pointless endless āloopā worrying instead of sleep, and the morning on site starts with a replan. The only way to do it appears to be to dig about two thirds of what remains, piling the spoil on the already done foundations, then let the surveyor see the newly dug trenches, then fill that and then next day (yes, this plan extends everything by at least a day) we pull the rest and pour on the final day. This involves lots of wasted time shunting piles of soil around - we canāt have a grab lorry on the road due to low wires, but we can have one on site once weāve filled the trenches and they are thus stable. All the grab lorries are reserved for Kev the Digās last day. Now the issue with this is it mucks up our warranty inspections, (but not our BCO inspections as that one is in the bag already). So itās on the phone to the warranty provider to seek guidance. Their response to my barely suppressed panic was reassuring and sensible: Iām to take more pics than David Bailey and show the surveyor as much as we can. I resumed normal breathing. But then - āOh, and by the way, the surveyors report mentions removing roots round the trenches.ā Yep, he mentioned that and I have done that I happily said. āAnd remove the shuttering too.ā Another Roy Schneider moment. This is becoming a habit. Apparently this report was written before the surveyor went on holiday, i.e. before we poured any concrete. When, if it had been mentioned in the ārootsā phone call, we would still have had time to do that. Panic factor 8 Mr Sulu. Again, a reassuring and sensible response helped me calm down, for which I am grateful. We agreed all shuttering would be removed from the rest of the foundations, and advice would be sought but something low risk like that will be fine, the nice, calm voice assured me. I need to get lots of pics sent in to complete that bit, but it sounds like itās ok. Phew. So then we finally got on with the dig. Lots of spoil shunting, a few little bits of soft ground to be dug past. A stern lecture (not needed, but kindly meant) from Kev the Dig about not going down a 1.4m deep trench as the sides were just too crumbly, and we were ready for our inspection. The surveyor arrived on time, and was happy and relaxed. Stayed a good few minutes this time (we were his only call that day as it was supposed to be a first day back and in the office day), talked through what we were doing. In response to the shuttering we left in he commented āoh thatās okā. All that angst. Sigh. He appeared happy with all that he could see, noted that I was talking to the warranty provider peeps, so him being happy is the main thing. So we got on with pour #3 and removing the shuttering. The forces involved in pulling out a piece of 4ā by 8ā ply, even when less than half of it is in the concrete, is staggering. Kev used his digger to pull them out by the rope loops we had attached, but even then it was a struggle and only achieved by wiggling his bucket. Next day, we dug out the rest of the foundations, dumping the soil on the previous dayās pour and then lunchtime we poured #4. Bit of a moment when the digger severed the temporary site water pipe that some idiot had dug in and forgotten. Fortunately when I did that I had used the stopcock at the water meter so I knew it worked and the flow was quickly stemmed. Interestingly, after all my panicking this was the first instance where Steve and Kev showed significant concern and were moved to move rapidly. I guess water mixing with sand makes good castles but poor trenches. I simply donāt know enough to panic about the right things. That overcome the rest of the day went to plan, so we finished the foundations. Four tranches of trenches. Finally, a full set. Thursday was spent moving spoil to the front of site for 5 loads of a 16 ton grab lorry to be removed, and that still left some. Including the previous loads well over 100 tons of material gone by grab, all for a little three bed detached on a diddy site. Staggering. Next week we will hopefully get the invoices and weāll find out if day rate did save us money. Fingers crossed. Next job is below damp blockwork and weād planned ahead a delivery (meaning Steve had told me to book one days before) for Friday morning, first thing, so I could bump out and be ready for Steve to start blockwork Tuesday. At one point it had looked like we wouldnāt be ready for it so out of courtesy I warned the builders merchant and agreed Iād confirm by 17:00 the day before. Big mistake. Huge. Waited all day and despite reassurances over the phone no delivery. They finally admitted it would be there mid morning Tuesday. Visit to builders merchants for a ārobust and directā discussion, which at the time felt pointless, as the rogue agent had absented himself, so there was a danger I might be shouting (I didnāt shout, but you know what I mean) at peeps who were already on my side. So instead I shared, in a measured way, both my feelings and the knock on effect on the project. Ten minutes after leaving there I got a call to learn that miraculously they had found a way to deliver Saturday morning, which they did. We arenāt allowed to work Saturday afternoons, Sundays or bank holidays so only a small proportion has been bumped out ready, but itās a start. But the lesson is be careful with courtesy. In the everything at the last minute, think only seconds ahead building world giving someone a heads up that a delay might happen then sets that delay in stone. Wonāt be doing that again. Far better to cancel at the last possible second and try not to feel bad about mucking peeps around. It appears that some wonāt worry about how much they muck me around. Overall, in the end, despite my gripes itās been a good fortnight. We arenāt completely out of the ground yet as we still donāt finally know how deep we need to dig down to ensure our solid floors are indeed solid, but the worst is definitely under us. Might even get some sleep now.9 points
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Thanks for all your help. We were last in the list of applications, but our worry was short lived. My wife read a short and personal speech regarding this being our dream for a long time. No questions from the committee to my wife or I and none either from the committee to the planning officers. Approved unanimously. Really chuffed and a bit dumbfounded it's finally over. The not knowing what the outcome is stressful. You put your life on hold.9 points
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Iāve got to be honest, there are times when it feels like we are inching towards the finish line ever more slowly, with lots of jobs nearly but not quite done. Pulling together this regular blog is really helpful in that respect: Every fortnight I start off thinking there is hardly anything to say so itās probably not worth issuing an update. But once I start to look at whatās happening since the previous blog I realise that we have generally made good progress. And indeed itās a case of more good progress over the last two weeks. It does now feel like we are nearly over the line. Several long-standing activities have been closed off thank goodness. So here are some of the things weāve made progress on since the previous blog. (Confession time: I meant to take more photos of the bathrooms, kitchen and lighting but seem to have forgotten to do so, so youāll have to wait for next time for those.) Bathroom After our disaster last time with the wall hung shower toilet, my brilliant brother came back over from Sussex to hang the replacement, even though he had managed to break his foot in the meantime - thatās what I call dedication to the cause! The (revised and up-to-date) instructions we were given with the replacement WC pan said to tighten the wall bolts to 7Nm torque. Which seems really very low - the sorts of torque used on bicycle parts. Anyway, thatās what we did to the best of our ability. It was just about enough to stop the toilet feeling at all wobbly and the good news is nothing cracked, nothing fell on the floor, and the toilet seems pretty stable. Especially now itās been siliconed around the edges - though Iām sure the silicon doesnāt add any strength at all. While he was with us, Chris also fitted the small hand basin in our ensuite, tiled and grouted the splashbacks, then fitted a lot of sound insulation into the stud work between the three bathrooms (they all back on to each other, so good acoustic insulation is a definite plus!). He also bailed us out of a looming problem with our porcelain tile skirting⦠Tiling We were getting increasingly concerned whether our floor tiler would finish off the porcelain skirting tiles before we moved in. The quality of his work has been great, but since Christmas itās been hard to schedule any time from him partly because heās been ill and also heās got a lot of other work, I guess. So we agreed to part company amicably, we agreed a payment for his completed the work, and my brother Chris stepped into the breach. Chris then spent a long day finishing off the skirtings, which really meant doing all the tricky mitre corners which had been left until last plus a few straight runs. For a simple, relatively open-plan house we had a surprising number of corners! Chris then went round and grouted 130 m of skirting. Great job Bro! We decided to hire a recommended specialist silicon guy to apply silicon around the bottom and the top of the skirtings, 260m in total. He did a great job, and very quickly. He is certainly getting a good rate for it! But Iād agreed a fixed rate and he did it to a good standard so, fair enough⦠Specialist siliconing is obviously where the money is these days! Anyway, all our tiling and skirtings grouting and siliconing is now officially⦠done! Kitchen Chris the carpenter has finished off all the outstanding jobs in the kitchen, including the final fit of āwall of ovensā in the alcove where they sit. Iād been pondering the best approach to ventilation and with Chrisās help we came up with a what I think is a neat solution - creating a slender recessed ventilation strip above the ovens which is there but doesnāt catch the eye. Chris also fitted the plinths which make the kitchen look finished rather than work-in-progress. The Quooker tap is now powered up in as well as plumbed in and we have been using it for the first time over the past couple of days. I have to say Iām really impressed; it works really well and feels and looks great too. Electrics Progress on second fit electrics has been frustrating, I think mainly because our electricians have got too much work on and theyāre trying to juggle multiple jobs. Also to be fair, our installation has been more complex than originally envisaged due to choices weāve made. The rate of progress hasnāt been a problem until recently but itās begun to feel like we might not have the electrics ready to move in: However, our main man Darren was in this week and made good progress, and we now have power and lighting throughout the house. All the kitchen equipment is powered up and whilst there could still be a fair few jobs outstanding after we move in (e.g. external lights) itās clear that the electrics are going to be working well enough for us to move in as planned on the 23rd. Yesterday Nick, the electric contractors boss, demonstrated the seamless switch-over from mains to battery by switching off the mains supply without causing so much as a flicker to the lights. I wanted to try it myself when we had friends round later but Mrs P wouldnāt let me: āitās not a toyā apparently. I was wondering whether we would actually know if we had a power cut, but the battery app sends us a message to say the powerās tripped over to batteries and then another one when the power is restored and itās tripped back. I was a bit worried that, with the electrical work āgrowingā and there being a fair few extras that weāve asked for, the final bill was going to be way over the original quote. So I have been badgering Nick to give us a revised quote. He has finally done that, and yes, itās going to cost us a bit more than he first quoted but actually not nearly as much more as I feared. Which is a result! Joinery Meanwhile on the joinery front, the oak we ordered to use as full width door jambs and the pocket door frame sections have all arrived. Mrs. P. has Osmo oiled them, fitting has started and they should all be installed by the time we move in. Rear landscaping Lots of activity is now underway on our rear landscaping. We have a fall of about 1.5 metres from the house finished floor level to the far end of the āresidential gardenā part of our land. As I am a wheelchair user we are naturally wanting to have step free access to as much of that as possible. The garden design we have involves level access from the house to a terrace seating area, then 1:20 ramps down to three different further small seating areas between planting areas. That obviously involves quite a lot of low retaining walls and ramped paths. So given we are in the middle of the winter monsoon season, it was clearly an ideal time to start work on those walls, paths and terraces! Ashley and his team have made great progress despite the weather, as you can see - although if their landscaping work ever dries up (ha ha!) they could probably get good employment as World War 1 battle scene recreators. Front landscaping If the back garden looks like the Somme, in front of the house the parking/turning area is looking much more civilised. We debated about how to finish the surface, considering a number of options, but in the end weāve gone for simple tarmac. Gravel is a no-no for the wheelchair, resin bonded is too expensive, brick pavers we donāt like the look of and need regular cleaning. In a previous house we had hot-rolled grit into tarmac and that does look nice but we found it collects dirt and is a recipe for bringing grit into the house, so weāre keeping it simple this time. The base coat is down and the front apron is being done tomorrow(!). The aim is to leave the top coat until all the heavy work in the back is done, to avoid damaging it. Ashley has told us several times weāre doing it the wrong way round - we should have started at the back and worked forward - but having that base coat down is transformational for me - no more wheeling through lumps of clay or getting bogged down in loose type 1. Preparation under way: Troy anointing the prepared sub-base. "May God bless her and all who walk/wheel on her": Laying down the blacktop: First flower bed planted! Focus for the next two weeks: Moving in! Dashboard: Contractor days on site this past two weeks: 45 Contractor days on site since build start: 572 Budget: No change - over budget but within contingency. Plan: Moving in on 23rd February. Issues and worries closed this fortnight: Hanging that toilet Whether the electrics would be ready Finishing the skirtings Current top issues and worries: Packing! (I expect Mrs P. has it all under control ;-))8 points
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In case anyone is interested, we had some good news today. To recap: the plot is a disused commercial building, in a village centre, in a Conservation Area, and in a National Park. It's directly overlooked by the neighbours who are on higher ground. There were two reasons for refusal - the impact on the Conservation Area and the impact on the neighbours. We'd offered a detailed study of the local area and showed how our design responded to it. The Inspector agreed with us. But the Inspector agreed with the neighbours that there would be a negative impact on them. He weighed it on the opportunity to redevelop a derelict site, the need for housing and the environmental credentials (EPC B in this case). So that's the end of that chapter. Start = 11 July, site visit = 9 October, decision = 5 February. Thanks for the moral and technical support from this group, and I'm happy to share more details if anyone needs them. Now the actual work begins!8 points
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That's a good call on both counts. My recommendation is also to have a serious look at the tools out there available - as well as rigs you can knock up with spare timber - that can make your life easier to move and fit materials. One of the things I've noticed is that the trades and builders generally are really bad at thinking things through like this and will scoff at stuff that makes life easier - as a consequence we unconsciously follow those practices. Building on your own takes a very different mentality than a testosterone filled building site with lots of labour available or those who are willing to harm their bodies (I once got laughed at by a builder for putting on some chain saw trousers when I was about to chop down 3 trees). One very small example is atool I bought several years ago was this: https://grabo.com/ It turns lifting plywood, plasterboard, windows, paving slabs, you name it, into a one person job and means you can hold a sheet up to a wall single handedly with putting in a screw with the other. When I first started using it I got giggles from staff in the builders merchants about how I'd just got the vibrator out. Then that turned into how they wished the company would buy a few in for them. I had no idea how much I'd end up using it.8 points
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After a full on week of getting the following jobs done. Weāve finally moved in. Given we have to hand the keys back to the rental on Monday, itās been cutting it fine. 1) caravan foul drainage connected to the sewage treatment plant 2) water supply to shed for washing machine 3) installing Starlink. This was very easy 4). Fitting a skirt to the static from salvaged 18mm shuttering ply 5). Making some steps. So glad I never burnt the pallets. They are perfect. I wonāt miss the hours drive each way and my commute to London is now 45 mins instead of 90 mins, plus our daughter is moving into her first home shortly and sheāll be 7 minutes away. A new chapter has begun š ps - site currently resembles the Somme8 points
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Weeks 40 to 56 So itās been a year now since we started the build and Iām happy with our progress but perhaps more importantly Iām still enjoying it. If you have followed the blog from the beginning you might have thought this was going to be a quick build as the shell went up quick but donāt worry work is continuing as we expected at our own slower pace, we have no definite finish date but it would be nice to be in for winter next year. The cladding is finally complete. David started the cladding at the end of March and I think itās fair to say it took him a lot longer to complete than he expected, but like me he likes to get the details correct ie drip angles on bottom edges etc and neat finishing around the doors and windows. The photos show how the Thermo Pine has already started to fade. We are happy with the colour changes it is greying nicely and hopefully will blend in with our working barn after another summer. Above is a sample piece that has not been exposed to the weather and the other image shows the first signs of the greying colour change. This is our working barn the wood on here is a minimum of 20 years old more likely 40 years old. Inside I have completed most of the insulation above ceiling height, we have slopping ceilings in 2/3rds of the building that will be completed after the screed is done. The MVHR ducts are in the roof, I carefully insulated around them as they pass through the Rockwool layer and the Celotex, then the VCL layer which is Gerband SD control. Not the most expensive VCL but still a reasonable price for a control layer. Putting the VCL up on my own was tricky I used double sided tape to attach it to the Celotex initially pressing it on top, middle and bottom as I unrolled it for 12m. This held it in place surprisingly well leaving me ample time, (days as it often too hot to work in the loft) to tape it up properly with Gerband airtight tape. I finally took a break from the roof insulation and moved on to floor insulation which is a much nicer job on my knees. Back in June we had a Cornwall/Devon meet up of fellow build hubers. It was great to put a face to the user names. The weather had one quick shower just as some arrived but then cleared up so that we could all sit around eating pizza and chatting. The waste for the two wet rooms is completed ready for the screed. Iām now ready to lay the UFH separation layer for this I have chosen something a bit different https://www.laminon.co.uk/. The material is a bit like weed membrane which if any body has ever pegged down knows how those pegs donāt want to come back out easily. It also has a grid marked on it that might make it a job for me on my own, together with the decoiler and stapler I have borrowed, or David will help me. Like many on here I downloaded LoopCad, input all the data about my location and the build then designed the loops. For reference I used the Ashrae load calculation method, rooms that didnāt need UFH e.g. the pantry I input as already having a heat source. I have kept my results and all the print outs but in the end I have chosen Wunda because they are very competitive compared to me buying the manifold and pipe from an online UFH trade shop. They have saved on their costs because they can send the coils out in lengths more compatible with my circuits e.g. I have 5 circuits between 109m and 117m so they can send out 5 x 120m coils. No matter how I combine different circuits I always ended up with a lot of wastage pipe. They donāt use LoopCad to its full extent e.g. the whole house modelling for the load calculation but from what I discovered most UFH suppliers donāt either so I might need my LoocCad summaries for the flow rates as Wunda are not accounting for a well insulated and air tight building. They are for now not supplying the pump or any thermostats as our plan is to get the house fully insulated and the VCL layer completed on the at least most ceilings so we can monitor the room temps with a few data collecting thermometers. This will hopefully tell us how cold its going over winter without occupation, and so far its certainly feels warmer than our current house. We now have drains connected to the main sewer line and our soak away is installed. Next job will be the guttering. I had to take down my potting shed for the build but hopefully next year I can reassemble my potting shed in its new location which is the opposite side of the cow shed than it was previously, but my view is a lot nicer. I also finally finished the Gabion wall, I used all our own stone and rubble. Most of the stone was from the initial groundworks that we had moved down to the lower field. This meant that I took the lawnmower and the garden mini dumper down there, climbed the piles and picked out the best stone and brought it back up to the house. When I was nearly completed and I knew the groundworks team would be returning for our drainage connection and soakaway I decided to wait for them to hopefully unearth some more nice stone. They did but I had to work fast to use it before it was back in the ground around the house getting the levels correct. There is still a lot of stone in spot on the lower field but for now I donāt want to build any more Gabion walls. Of the trades people we have had on site so far the groundworkās have been the best and I would be happy to recommend them. To the left of the photo is the old stables you can see how this wood is aged, hopefully our Thermo Pine will age similarly and blend in. The photo above was taken just after the Groundwork's finished for the day, you can see the mist has blown in and the cladding looks different again when wet. The following day and we can see how great a job the groundworkers have done, its hard to believe this is the same soil I have picked the stone for the Gabion walls from. They sorted the soil with the digger and buried the bigger stones leaving quite good soil on the top. They are returning next week with a bigger dumper truck to bring the soil back up from the lower field. They will then fill in the bit to the right of the photo and round the front.8 points
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That was an advertising slogan from the 40ās and 50ās, which persisted in popular culture into my childhood in the 60ās (Iām a wrinkly, but not that much of a wrinkly). And oh boy, with the recent downpours we desperately needed a hat on the house. As kids we used to turn the phrase around - āif you want to get a hat, get a headā. Thatās what counted for humour back then. But like all my frivolous tool purchases over the years that turn out to be really useful if not vital during this build, so that phrase became immensely apposite. Our timber frame paddling pool needed a head to put a hat on. In the case of our design āa headā meant a full set of trusses, all braced as per, a layer of OSB (a softy southerner version of sarking), anti everything mesh closing the continuous ridge vent, the eaves bunged up with timber, and the flue hole cut and the attic bits of the flue in place and the final length ready for erection. Rolly the chippy and I had discussed in great length how to put the trusses up. They were in a pile on the upstairs floor needing the birdās mouths to be cut. We concluded we needed more hands to do it. At this stage we both nod, look round, remind ourselves that we are alone, then stay silent till one of us gives in and says āshall we give one a try anyway? See how we get on?ā. Thatās the danger of two peeps working together who each refuse to believe they can be beaten. So, Rolly cut the birdās mouths on three trusses while I pointlessly thought through different lifting options for a pair of old codgers whose combined total age is 140 years. If only Iād bought a chinook. Anyway, there we stood, each end of a truss, silently psyching ourselves up. That was brought to a close by a series of half sentences, which we took turns to utter. Things like āwell, we could lift this end onto the plate, then, ummmmā¦.ā; āwould a rope, sort ofā¦.ā; ācould the scaffold tower help with, maybe, ermā¦.ā. We were facing certain defeat, or at least, the need for help. Where was my octogenarian neighbour when we needed him. Visiting friends in Europe, actually. So we did the only thing left to us, we applied good, old fashioned BF&I. (A core skill of mine, as it happens.) We fluffed it twice, each time returning to the starting position. Iām not sure an onlooker would have been able to discern any difference in approach between the three attempts, apart from facial redness growing by each failure. But attempt three worked. Hussah! We sort of repeated the same process, each time making small changes. By the time the eighth truss went up, as I mopped up the blood (Iād bashed my nose) I wondered what on earth weād found so difficult. Rolly then did his orang-utan impression, while nailing the bracing on to give us a firm set of trusses to build from while I tidied and generally fussed, pointlessly. Itās amazing how a couple of well nailed cross members stiffen an otherwise wobbly set of timbers. That done we continued getting more trusses up. With each one it got easier with practice but harder with less room to work with, ending up with three trusses bunched at each end that we walked to their position once all was up, Rolly on the scaffold outside, me on my tower inside. Simples. By the end of that day we had got all the trusses up and braced enough to get through the expected storm, v pleased. Not so pleased about the next day though. The forecast was dire so Rolly stood down and I tried to have a Tidy Friday. However most of the weather missed us so it ended up a day wasted in many ways. The only really good bit was the roofer popping by allowing a discussion about gable verge and soffit details - that went well, or so I thought - with the roofer happy with our design and booked in to felt and batten us next Thursday. Monday we got the rain we were promised for Friday. Sigh. Dean, the neighbour, turned up to help just as it started hammering down and Iād put the kettle on. Obviously we blamed him for bringing the rain with him. I fed everyone biscuits but had none myself (sniff) as our BCO turned up, and I discovered the recipe for a quick and positive BCO inspection. Try really hard to do good stuff; know oneās design intimately and by heart; and further than that, understand it at a micro level; and have the inspection done in pouring rain so it happens quickly. I think the last bit overrides all the rest, but theyāre still a good thing. We are lucky to have a BCO who is a nice guy, who is himself a self-builder, and who loves his job. Either way our BCO was a damp but happy man with our build. Dean and I got a bit of the OSB sarking on when it dried up, while Rolly closed the eaves, so it wasnāt a complete wash out. Next day Rolly and I got a rhythm going and got loads of sarking up, using ropes for security, leaving just the top rows each side which were thankfully half bits. So next day, with nearly a complete layer of OSB on, we discovered how useless sarking is at keeping rain out. Cue yet more depressing sweeping water off of the upstairs floor. Yet even in such circumstances illumination is to be found. Tony trays. You thought they were just for keeping the air in, but no! they are far more versatile: they keep the rain in too. With a flat surface like an upstairs floor however fast one sweeps torrential rain towards the stairwell much of it reaches the walls. When it hits the Tony trays it is skilfully guided round the end of the joists and then down the inside walls. Of course, this is good news especially when one has carefully stored lots of stuff out of the rain, neatly stacked round the edge of the downstairs walls, as all that dry and dusty stuff gets a good cleansing rinse in pure rainwater. All my paslode nail boxes are now papier-mĆ¢chĆ©, which doesnāt bloody help. The best laid plans and all that. And the delays meant that the plan was starting to look too tight. We had a day to get the rest of the sarking on and a few other bits and pieces done to be ready for the roofer. Cue the cavalry - which in Suffolk can be a helpful neighbour. Rolly did the clever woodworky bits while Dean and I got the top rows of sarking on. Our scaffold is v thin on one side as we are so close to our neighbours, so I could only safely lay a ladder up the roof on the other side. Weād used a roofing ladder for the lower rows but that didnāt work for the top row as the hook was in the way of fitting the boards. So we laid a normal ladder up the roof, and then I laid on the roof, feet atop the ladder, while Dean attached each sheet to a rope and pulled it up to me to fit in place, first on my side then on the other. Worked a treat and with Dean holding the rope we had a backup against the gusts of winds which was never really used but was a comfort to have anyway. Actual safety verses perceived safety is fascinating. As I lay on the sarking getting ready to pull up the next board, waving at a regular passer by (who took another picture), Dean took one look at me, perched on the top of the ladder and asked if I was sure it was safe. āNoā, I said, āIām at significant risk of bashing my thumb with my hammerā. If fall off the ladder AND I didnāt keep one hand on the top of the last fixed board Iāll collect the odd splinter as I slowly slide down onto the scaffolding. Our 40degree pitch means one cannot walk on the OSB but it did mean I could hold myself in place with one hand very easily. OK if I did slide Iād swear a lot but weād have a laugh about it after. If I was monkeying about on a felted and battened roof the risk of falling through would be massively greater and much more dangerous. In reality I was much more at risk of injury lifting panels on the slab - back injury, crushed fingers, etc. But Dean saw height and that triggered his āoh myā function, (heās American so he says things like that and ādo the mathā, and āoh shootā, etc. bless him), whereas he and I lifting panels didnāt bother him one bit. Peeps (no names, no pack drill Rolly!) constantly leave stuff about which constitute trip hazards, and Iām regularly kicking them to the side or picking them up as I fear peeps tripping and the resultant injuries, which depending on what is there to fall on could be really nasty. Hence my obsessive tidying and my Tidy Fridays. It took me a while to realise if things get untidy I get a big knotty ball of anxiety in me that I just couldnāt turn off. But everyone else wanders past the mess oblivious. So my perhaps irrational trigger is disorder. Go figure, as Dean would say. Once Iād put the last bit on I treated myself to a sit down with a view, on the ridge. I had been looking forward to that moment for many, many days. My favourite place in our current house is on it, on the ridge to be exact. The view is spectacular. Turns out the new padās ridge view is just as good. Sitting there, looking across the river towards the ancient burial mounds, even with the rain starting again, felt like the Pooliverse (any Perishers fans out there?) was telling me that itās all ok, this is meant to be. As the roofer arrived next day I was back laying down on the job, this time fixing stainless steel anti-everything mesh along the gap at the top for the ridge vent. I was very glad to see him, until that is, he asked about the gable verge and soffit details. They are as we agreed, I said, happily. Only it turns out that he had no memory of our previous discussion and anyway heās a visual sort of guy, rather than a discussion with drawings, sort of guy. So Iāve simply no idea what he thought he was agreeing to the previous week, but we had to do the whole discussion again, this time with wood to mock it up. Fortunately the end result was very similar to my original design, but sometimes trying to plan ahead and get things nailed down in advance in the building industry does feel like trying to buy spirit level bubbles - impossible, and at the same time a source of great amusement to others. That discussion was had on the scaffolding in bright sunshine. But grey clouds were on the horizon so that time wasted was bad news. Two strips of felt later the heavens opened in one last assault before we put our hat on. I guess the Pooliverse has a sense of humour which is hard to appreciate as one sweeps and sweeps and sweeps endless puddles away. But the rain stopped and the roofer got back up there and we finally werenāt topless any more. While the roofer roofed I carried on setting out my flue and while my back was turned Rolly threw up our internal upstairs walls. Perhaps he wiggles the end of his nose, that would account for the speed. We were slowed a lot by the joists being slightly not where I thought the plans showed them to be, (āwhat do you mean I canāt cut through a pozijoist? Iāve big saws, of course I can!ā), but a small (40mm) wall shift sorted the flue run and suddenly weāve gone from wooden cathedral (micro version) to embryonic home. Albeit a damp one. The week ended with just me doing my Tidy Friday bit and knocking off early for a bit of a low key garden party held by one of our new neighbours. I know our build has upset some a bit but, we are again, ridiculously lucky that the vast majority of our new neighbours are very welcoming and tolerant. The Pooliverse continues to be good to us. Oddly, I then hit a downer, which is very āmeā. I have no idea if this is an unusual habit, but when faced with the achievement of an important milestone I donāt feel like celebrating, I suddenly have the bandwidth to contemplate whatās left to be done. This time was a lot worse, as I suddenly realised that my time working with Rolly would soon end, and working with him felt really good. Funny old emotional roller coaster, this building malarkey.8 points
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Don't Panic - we're not selling what we've been building. Back at the end of April (I thought it was longer ago than that - time either slowed down or we sped up, not sure which) SWMBO had just had a toe joint fused together to try to resolve a long period of pain following the critical infection she got over 3 years ago. We're pleased to say that it seems to have done the trick, and she has now rejoined me in getting the house ready for habitation. I left you all with another list to contemplate. So here it is with some brief updates: Hassle the SH1T out of the window installation company to investigate and fix the leaks (three fixed windows and a sliding door) that came to light after we did the first lot of plastering - it worked, and the window no longer leaks - yeehah!! the rest of the plastering - was all completed the rest of the mist coating and painting - one bedroom and an ensuite left more stone work - still on the list moving as much stuff into what we now call the attic (a very large room downstairs as we don't have a real attic) in order to clear all the other rooms - done Install the UFH upstairs with plywood cover - done, and manifold connected up and filled fit the bathroom - done fit the kitchen - done fit the utility and cloakroom, utility done electric 2nd fix - done and signed off rainwater soakaways - still on the list rainwater collection system - still on the list backfilling - partly done, still on the list concrete lego brick retaining wall - delivered, to be fitted Flooring - in progress Wood cladding - still on the list Air tightness test (as I write this, I think "oh, sh1t, I must get that booked in") - done and certificate issued Fit internal doors - still on the list Fit en suite - still on the list Build MY garage - still on the list A green roof system, because its on the planning application, and may be required for certificate of completion (unless someone can enlighten me as to how to avoid this, and be able to delay the installation) - still on the list So, that big window, the one in the middle bottom below. First chap who came to inspect and report back left the company without doing anything, so two chaps came out (I think mainly as protection for each other from my wrath). Suffice to say they inspected thoroughly having listened to the fact that we had investigated excessively to find the point of ingress of the water. The ensuing repair entailed the whole window (glazing, individual door frames, and the outer rail frame) being removed from the hole (thank goodness for the steel beams above), a manufacturing fault being rectified, and the multiple installation faults also be repaired and then finally reinstalled correctly. A few days later to allow the massive amounts of sealant that were applied to cure, we sprayed a large amount of water at the window and gladly it seems to be OK. We now await a traditional SW'ley storm this coming winter. All the remaining plastering was completed, and not only did the mighty SWMBO mist coat all but one bedroom, she also painted all the walls bar the bedroom and the en-suite. I'm not sure she wanted to see a paint roller for a few weeks after doing that lot. As you can see in the picture above, on the right hand side, we started laying the UFH insulation and pipes and overlaying that with 6 or 9mm ply, depending on what the final floor finishing was going to be (we planned ahead š ) In May, we were joined by our son who had stated clearly that he wanted to help us with fitting the kitchen. This was very welcome as there were a few heavy units to move into place, and it was fantastic to have a pair of stronger arms (than mine) around. And so with his help we managed to get to this point (left photo). Since then I've been doing all the finishing off (doors, plinths, hidden handles etc..) But the "piĆØce de rĆ©sistance" was having the breakfast bar made from planks of the trunk of a walnut tree that we had to remove to build the house. Here it is in the right hand photo Having done the kitchen, focus turned to the bathroom. Here's the result We started putting down final flooring. In the breakfast bar picture above you'll see the stick down LVT that we had fitters into do, and we've done LVT click flooring in the bathroom, a bedroom, the utility and cloakroom, and one other room. We also had some of the backfilling done, meaning we could do away with the temporary steps upto the front door and the areas around it. So, still a lot to complete. This last week has seen the temporary utility removed and the permanent one installed, and a bed has arrived into the one floored bedroom. Selling up: We've sold our "holiday home", and our primary residence is on the market (anyone want a four bed detached with double garage in the Reading area?). Next week we begin the process of moving into a building site, albeit one with a few luxuries (like the ability to cook a full roast dinner without the electricity tripping, and have the option for a bath!) No new list this time around š8 points
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Floor The main focus this week has been laying the DPM + 220mm PIR floor insulation + 50mm upstand insulation round all the walls, then the UFH perimeter expansion strips and the vapour separation layer ready for the UFH pipes. Itās proved intricate work. Ken our first fix plumber assisted by local builders Barry and Jordan together have been working hard to complete the task by the end of August so that the liquid screed can go down during the first week in September. Early this week it looked like there was too much to do in the time available which added to everyoneās stress levels but by the end of the week the guys have made good progress and appear to be over half way through. We have a little bit of contingency with the screed team who are happy at this stage to leave the pour date a bit flexible during w/c 1st September, so we are hoping we will be alright. One thing that is particularly pleasing is the meticulous attention to detail being applied by Ken, Barry and Jordan. The PIR boards are being cut and fitted really tightly and the taping of joins and of the DPM is being done with real care. If we were doing this again (Mrs P: āWeāre notā), Iād consider building the non load-bearing internal walls later, on top of the screed, which would have saved a lot of effort intricately cutting, fitting and taping DMP and insulation to those internal walls. But no doubt a different series of problems would have ensued. Electricity supply Also this week, SSE came in and moved our electric supply from a meter box which used to cling to the side of a now-demolished wooden garage, inside to the plant room. Two SSE engineers for two hours = 3p change from Ā£700(!) Hey-ho, itās done now. External battens I reported that these were all done last week but I forgot about the cross-battening required for the vertical timber cladding. Anyway, that was duly completed by Alan and Chris this week and the walls are ready to receive STS construction boards plus Ecorend thin coat render (for the rendered sections), and Brimstone Ash vertical timber cladding on the other areas. I need to arrange delivery of the latter when we have sufficient space (the cladding is bought and being held by Vastern Timber pending delivery). But work on the backing boards for the render starts on Monday - yes I know itās a bank holiday but the render people are keen, so who am I to stop them? Carpenter Chris also sorted out the ply protection for the front door and here's our lovely temporary door - the real one is safely wrapped up in the workshop. Scaffold Also keen to work the bank holiday weekend (well, ok, after a bit of encouragement) were the scaffolders, who arrived on Saturday morning to remove the scaffold, which they did in a few hours with no dramas. So we can now see the house! although itās still looking very shiny-silver. The plastic protection is remaining on part of the zinc pending the completion of the vertical cladding of the wall on the left And finally⦠Remember this rogue beam from last weekās blog? Too close to the window reveal to allow us to fit an external blind⦠Well, I asked Matt at Turner Timber Frames to check with the engineers whether it and the one at the other end of that roof canopy are structural and it turns out they are not, they are purely 'cosmetic' and can be removed if we wish. However, in the meantime we are wondering if we really need and external blind anyway(!) Also, we need to talk to Alan the carpenter about how we are going to finish the roof in that area, and heās away until next Wednesday. The soffit will be clad with some of the Brimstone Ash but should the soffits be horizontal or follow the slope of the rafters? Do we need some kind of clad gable at the end? Also, how easy will it be to take that beam out? Itās on joist hangers at the wall end but how is it fixed to the top of the oak posts? At least we have options to consider now though. Dashboard: Contractor days on site this week: 19 Contractor days on site since build start: 211 Budget: No change, running slightly over. Plan: On track to move in by Easter 2026. New measure - Number of bacon baps bought: 8 this week; 41 to date. These are ākeeping people happyā baps. Unfortunately there is no entry in the budget for them so I have explained to Mrs P. that theyāll have to come out of the kitchen budget. Kitchen -> food, itās obvious! (Although as Mrs P. points out: "No kitchen; no food" which is a concern.) At any rate bacon baps from time to time feel like a worthwhile investment to keep everyone happy. Issues and worries closed this week: Scaffold is now down; the renderers can get at the walls! Current top issues and worries: Insulation - the additional ceiling insulation is still a worry - going to need to schedule it in after the screed now. PS Weāre at a wedding next weekend so the weekly blog may be delayed or skipped. I imagine youāll all survive the blow.8 points
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A quieter week this week but good progress nonetheless. The main build focus this week has been on the south-facing single pitch roof which is to be covered using in-roof solar panels with slates around the boundary, then zinc facias to match the rest of the roof. It seems the zinc roof guys donāt do slate roofs and the slate roofers donāt do zinc, so two roofing teams required. Fortunately, both teams have been excellent: professional, tidy, friendly and turning up when they say they will. All you could ask for really. Also fortunately, the slate roofers (Pete and Dave from G M Spicers) will fit the solar PV panels under the guidance of our electrician Nick. And that has been the main activity this week - roofing battens and then the solar PV panels. (I should just give a mention to Travis Perkins who supplied the cleanest, straightest 2 x 1 battens I have ever seen, barely a knot anywhere. Itās a shame theyāre florescent yellow - I wouldnāt be surprised if they glow in the dark.) The solar panels are by Solfit and clip together to form a watertight roofing surface - no trays, they just fit straight on the roofing battens. Theyāre about 1790 x 1220mm and weigh 26kg each, so getting them on roof is no easy matter but the Pete and Dave seemed to manage ok. We have 35 landscape format panels (5 rows of 7) at 425w each giving 14.8kW total generating capacity. There are no doubt cheaper panels available but we have saved 77m2 of slate or zinc roofing, so that helps the economic case. By the end of the week, all the panels were on and the team had started to fix the slates around the edge so we can see how that will look. Also this week the zinc roofers stripped off the protective film from most of the roof so we can see that now and I have to say it looks really smart. Aside from the actual build work, weāve made good progress on planning future activity with an number of trades now provisionally booked in including: UFH fix, screed, floor tiling, external rendering, airtightness test, decorating (single-colour spray all through), and bathroom fix, courtesy of my brother Chris! (Yes, there are lots of other activities booked in too - but we didnāt book them this week!) The next few weeks remain very busy (hopefully) so watch this space for more progress⦠Our windows and doors are due to be installed on Thursday and Friday, so if you see Kevin McCloud in the vicinity of north Dorset, please send him away! Dashboard: Contractor days on site this week: 10 Contractor days on site since build start: 166 Budget: No real change, running slightly over. I keep finding things Iād forgotten to include (e.g. decorating!). But I also realise I havenāt factored in our VAT reclaim yet. So overall, all ok good. Plan: On track to move in by Easter 2026. Issues and worries closed this week: Velux flashings. At last, we have solved the mystery worry of the Velux flashings. More detail here for those really interested https://forum.buildhub.org.uk/topic/44742-velux-flashings-for-standing-seam-zinc-roof/#comment-626128 but in summary: Velux twice got it wrong and the second time tried to sell us some flashings at Ā£588 + VAT each, when we actually needed some Ā£43 kitsā¦also made by Velux. The latter are now fitted, so all is resolved. Current top issues and worries: Scaffolding - unresponsive scaffolding company. The scaffolding needs to come down in two weeks time but Iām worried that weāll be used as free storage and thus be held up. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder⦠all due in the next six five weeks.8 points
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A longer than usual blog - weāve had a lot going on this week. We definitely reached site capacity with five vans and seven contractors on-site on Thursday and Friday. Seven pallets of cellulose bales arriving mid-week didnāt help space management either. The whole week got fairly stressful but somehow we seem to have got through it. Phew! Membranes The plan was for the team from SW Insulation to fit the VCL membrane to the vaulted ceilings, cross-batten with 25x50mm in preparation for the cellulose fill, then move on to the wall VCL and the additional 50mm PIR and 38mm service cavity battens on the walls. As I type that it sounds like rather a lot. It proved to be too much indeed⦠Our lovely vaulted ceilings turned out to be a nightmare to fit membranes to. Those, plus the ceiling cross-battens (essential to stop the cellulose blowing the membranes off the rafters) took three guys pretty much all week to do. So the walls will have to be tackled when the team return on the 11th August. We had no carpenters available Monday to Wednesday but on Thursday and Friday both Alan and Chris were on site. Chris rushed around closing all the external gaps around the roof edges off with OSB, while Alan worked flat out trying to keep ahead of the zinc roofers (see below). Closing off the roof edges was essential if we wanted to avoid the cellulose blowing into the rafter space and straight out across the neighbouring countryside. Before: After (ok, different section of roof but it all had to be done): The pressure to prepare for the cellulose fill was heightened a bit because Iād cunningly agreed to the cellulose team coming in on Saturday to fill the roof⦠Cellulose Ray and Devlin from JW Insulating arrived mid-morning on Saturday and worked straight through to 6pm to fill all the rafter spaces. It wasnāt plain sailing - they were worried the membrane wouldnāt hold. They had to put a some extra edge battens in to make sure the membrane did not get blown off due to the pressure of the fill and they had a couple of āblow-outsā they had to fix. Apologies for my terrible photography but here is Devlin blowing the cellulose in to one section: After filling the first section they checked the density by cutting out a cylinder of the filled cellulose and weighing it. The core sample came out cleanly without disturbing the surrounding cellulose and after weighing they pushed it back in place and taped it up; it's amazing how the cellulose (which is simply pulped paper, treated to make it fire and mould resistant) seems to bind and 'set' in place once it is blown in. The test showed we were a tad over target density. I asked Ray whether that was a problem: āNot for youā was the reply. I assume they could end up using more cellulose than planned but they were happy to carry on. By the end of the day we had a fully-filled roof. Another milestone achieved! The photos donāt show it too clearly but the visual effect is as if thereās a vast silver duvet placed over the house. You can see the patches they used to cover up the entry points for the 'blowing hose'. We hadnāt realised the cellulose blower was 3-phase and came with its own noisy diesel generator which ran for 9 hours non-stop. Not much fun for our neighbours - weāre hoping they forgive us. Fortunately it was all done in one day, so peace was restored today (Sunday). Have we done the right thing? Choosing the best approach for insulating the roof has been tricky. With hindsight, PIR between the rafters might have been easier (especially since I now know you can get open web rafters with PIR between the webs, so no voids to have to insulate). Alternatively, maybe weād have been better to have a warm roof with 200-250mm of PIR on top of the open web-rafters, which would then have served as service spaces for cables, pipes and MVHR ducting. That would have made for a very thick roof which would have been difficult to disguise though. But we liked the idea of cellulose fill for its eco-credentials and its noise insulation levels (especially with a zinc roof). Having said that, to get to our target u-value (0.1 max) we still have to add another 100mm of PIR on the inside; we'll leave some channels to run the MVHR ducting through. Thatās the next job for South West Insulating when they return on the 11th August. Another option would have been to go for a more āRolls-Royceā solution like the timber frames offered by MBC, where they take responsibility for the roof insulation, VCL and airtightness. But although our costs for adding the insulation and membranes are higher than expected, itās still going to be a lot cheaper than the MBC frame. Anyway we* have made our decision so we have to stick with it and see it through; itās definitely proving trickier to implement than anticipated though! (*Well me - I canāt blame Mrs P.) Zinc roof The zinc roofers, Wessex Metal Roofing were also working through the week, finishing the main roof, fitting the small areas of zinc facade, and various facias, ridges, and gutters trims. They also kept Alan busy on Thursday and Friday making sure the necessary ply backings were in place to keep ahead of them. Scaffold issues: One area of challenge we have is the scaffolding. Ideally we need some limited changes. The scaffold company are in a fix though - too much committed work for the people available. In fairness they are communicating well and being open about their issues: fitters unexpectedly leaving or having to be let go, holidays, potentially over-ambitious work commitments... I have some sympathy but I sense it is going to be nigh on impossible to get them out for a minor adjustment any time soon. Weāre going to need to think imaginatively to avoid being held up. I'm going to imagine everything's finished and we've moved in - feels better already. Next week: Work should start on the south-facing monoridge roof which is mainly solar PV panels with some slates round the edges. Itās a different roofing company because it seems the zinc roofers donāt do slates and vice versa. They sounded busy and stressed too, so Iām hoping they turn up. Aside from that, itās a quiet week. We were supposed to be doing the blown cellulose roof fill but.. oh.. I see thatās already been done! Well done on getting to the end of that blog! Just for fun I've added a summary 'dashboard' below. This is turning into a weekly project report - sorry about that: old habits. Dashboard: Contractor days on site this week: 26 Contractor days on site since build start: 156 Budget: Currently running Ā£8k over (Benpointer budgeting rule 1 breached - poor management š). Plan: On track to move in by Easter 2026. Issues and worries closed this week: Making the roof space airtight enough for the cellulose blow. Completing the cellulose fill. Confirming the window and door opening sizes match the ordered windows and doors. (Actually that was checked as ok by the Norrsken pre-install visit last week but I forgot to mention it, but its a big tick in the box and would be a huge disappointment to C4 had we been on Grand Designs.) Current top issues and worries: Scaffolding (see above). Velux flashings - more on this next week. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder, PV panels⦠all due in the next six weeks.8 points
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MVHR doesn't have anything like the airflow needed to provide serious cooling. Design in air conditioning (completely separate from the MVHR), and throw on some PV so you can run it for free on hot days. MVHR will help keep the heat outside.8 points
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The end of our last blog entry ended thus: Dare I add a what's next list š ? Well, here goes .... Plastering finished in the open plan area this coming week (by others) Remainder of stone cladding arrives and work begins to get the most inaccessible (high) parts put up before the scaffold gets taken away - this means cladding two 7m x 2m wide walls Plumbing pipework ready for ASHP installation Gabion basket and pad for ASHP to be installed on Mist coat and first coat on plaster (SWMBO is at the ready) Begin fitting upstairs UFH Front door being fitted (January) by others Take 3-4 days off for Xmas ASHP installation (January) by others, that will allow for hot water and the downstairs UFH to be available ... Fit a temporary bathroom ... Fit out utility room as temp kitchen ... ... and this is why - Move out of static van for the month of February (rules is rules!) and decamp to the house The title of the blog may be a little misleading - let me assure you that living in the house for a short while was great. We liked it so much we stayed for 5 weeks instead of the 4 that we had to, as it was warmer than the static van we would be going back to. If you recall the beginning of March was a little frigid, even down here in the South West (the van sits in a valley that collects the cool air very well and so is often 3 to 4 degrees (K and C) cooler than the surrounding area. We can recommend such a short stay in the house before getting stuck into the final push on the interior. It has definitely helped in providing an order of works for us in the coming months before we finally move in properly by highlighting things that may have been overlooked or forgotten in the general melee of all the other things that have been taking place over the previous 6 months. So, back to that list: I've commented on this in a post somewhere else, but in coloured text this is what happened Plastering finished in the open plan area this coming week (by others) This did happen in October Remainder of stone cladding arrives and work begins to get the most inaccessible (high) parts put up before the scaffold gets taken away - this means cladding two 7m x 2m wide walls This also got done before the scaffold was removed in early January - thankfully the temperatures and the rain played ball Plumbing pipework ready for ASHP installation Sorted Gabion basket and pad for ASHP to be installed on Filled and Pad poured Mist coat and first coat on plaster (SWMBO is at the ready) What a job - so much brighter Begin fitting upstairs UFH No, no, no, what were you thinking (but more to come on this below) Front door being fitted (January) by others All done and glad I did not have to lift it up the stairs Take 3-4 days off for Xmas OH, YES and very much enjoyed ASHP installation (January) by others, that will allow for hot water and the downstairs UFH to be available ... All done and worked very well, hence the extra weeks stay Fit a temporary bathroom ... The temporary shower was so good we were going to keep it but then changed design of the bathroom - one of the things from living in the house Fit out utility room as temp kitchen ... This is still in place and being used as part of our welfare unit on site Here are some pictures of the above work And so, we moved in just at the end of January and lived in the house for 5 weeks. During this time we experienced what the house was going to offer us, and, apart from the dust, we were only too happy to be able to stay an extra week when the cold snap came along at the beginning of March and we could delay our return to the static van (AKA tin box). This in spite of a temporary bathroom, kitchen and bedroom facilities. The cat, however, thought differently about the dust, but seemed generally happy with the quality of work While we were in the house during March work carried on with fitting the remaining plasterboard ready for the plasterers to come along in March. This was pretty much all we did - and we're very glad to only have a few more sheets plus some waterproof backerboard to fit. No pictures of this as it is really not that inspiring š Going into March we created YAL (Yet Another List) š We've all been there - the ever changing & expanding, rarely static or reducing list. Anyone got onto the LOL yet (the List Of Lists)? This included, in no particular order (that came later), Hassle the SH1T out of the window installation company to investigate and fix the leaks (three fixed windows and a sliding door) that came to light after we did the first lot of plastering the rest of the plastering, the rest of the mist coating and painting, more stone work, moving as much stuff into what we now call the attic (a very large room downstairs as we don't have a real attic) in order to clear all the other rooms, Install the UFH upstairs with plywood cover fit the bathroom, fit the kitchen, fit the utility and cloakroom, electric 2nd fix rainwater soakaways rainwater collection system backfilling concrete lego brick retaining wall Flooring Wood cladding Air tightness test (as I write this, I think "oh, sh1t, I must get that booked in") Fit internal doors Fit en suite Build MY garage A green roof system, because its on the planning application, and may be required for certificate of completion (unless someone can enlighten me as to how to avoid this, and be able to delay the installation) We are focusing on the internal works in order that we can move in, although not necessarily completed on the outside, sometime in the summer months. The first 3 or 4 items have progressed well: <----- This is the "attic" with a garage floor paint that remains a little tacky even 3 weeks later, but it'll eventually get covered with a "proper" floor at some point in the future Despite the window leaks not being fixed yet, we have ploughed on and had all the other plastering done. The window installation company knows the situation and is fully aware that we expect them to repair any further damage caused by the water ingress. (I'll not respond to any comments on this point for my own sanity š ) Flooring has been ordered, and 2nd fix electrics loosely scheduled in, as well as some of the backfilling, and prepping for the garage foundation. The UFH has started where the floor is available, and in order to be able to install the kitchen (the picture below is not where the kitchen will be - I don't appear to have photoed that - strange. Those who have been reading my blogs will recall from an earlier entry the terrible story of SWMBO's foot. Well today (Apr29) as I write this on a hotel terrace in Oxford she is recovering from her sixth operation, this time a toe fusion, that will take her out of the game for at least 6 weeks, 2 of which she has to spend with the offending appendage raised above her heart for 23 out of 24 hours every day. She won't even be able to climb the walls with frustration. So yours truly will likely be happy to be dispatched to the house each day to GO AND DO SOME WORK!! 𤣠Until next time, which I hope will be the "We've moved in" entry.8 points
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The trouble with allowing contingency is that when you donāt need it then it feels like time wasted. I guess itās a bit of a drawing of breath really, much needed, but oneās natural bent (in my case anyway) is to automatically reach for my spade and start work - thinking not required. Oddly, we arenāt in a rush, in fact, the faster we go the quicker we run out of money unless our house sells, which in this market is looking unlikely. So taking time out is a good thing, itās just that it feels like I should be making progress regardless. We had allocated this week to a week away, maybe going on a tour of timber cladding suppliers in our campervan (who needs airport security checks when you can be rained on in a muddy field) but other events kicked that into touch. So doing nothing this week should have felt ok. Twitch. In the end I did just two half days to pull up the wooden floorboards. We put them on Facebook as free to good home and after our standard allocation of time wasters a lovely chap turned up and worked hard with me to carefully lift them, remarkably preserving the tongues in the process. The lesson is that I should have bought a pallet breaker as then weād have done it in one afternoon, instead of two. We did discover a few wasp nests under the floors, one mummified rodent, and an uphill poo pipe - thatāll be fun taking outā¦. But no other surprises, thankfully. The flow direction is left to rightā¦. But with that and some of the internal doors finding new homes we are pleased with the amount of reuse we have achieved for bits of da bungalow (RIP). Anyway, I promised a demolition summary, soā¦. We got two quotes for demo companies to do it. One definitely wanted protective scaffolding (we are extremely close to the neighbours) and the other wasnāt clear on that. They were close in price and cheaper of the two was just over Ā£11k and probably scaffolding (undefined). The cheaper one wanted a welfare unit too. The dearer one was willing to do a part demo - he pointed out that if I took the roof off then we wouldnāt need scaffolding and heād knock Ā£4k off. So despite agonising over which was better we ended up using neither. As part of getting quotes we were told we needed a demolition survey (AKA asbestos check). This cost Ā£350 (zero VAT) and fortunately returned very pleasing results. Steve, our guardian angel, however, pointed out that a demolition company would do it quick but very dirty and with the big machines theyād use the probability of damage to neighbours was significant. Plus about 98% likelihood of really pissing lots of peeps off too. Not good. After some negotiations it was agreed heād work with me on a day rate and the rest, as they say, is either history or a trauma that therapy will reduce in time, but either way we got da bungalow (RIP) down. To be fair, there remains a small amount of woodwork (floor joists) to pull up which will take me a short day, and thereās concrete to break up and cart away, but the ground worker includes that in his price (partly as there seems to be a local shortage of such stuff), and Iāve three catnic lintels to clean up and sell, but I call it done. Costs: Demolition survey: Ā£350. Demolition notice: Canāt remember, it seems so long ago, but we donāt think there was a charge. Man days: Neighbour (to help get roof tiles off): 1 day at a cost of a lot of tiles (we were robbed!) Steve: 16 days. Expert guidance; lots of hard work; wicked sense of humour but oh, the singing! Me: 25 days - General dogsbodying and everything no one else wanted to do. Why did it always have to be me up the ladder? At least my singing is tuneful. I think. Total man days: 42. The answer to the meaning of life - how appropriate. Materials: Dust masks : ~Ā£30 Gloves: ~Ā£50 Makita reciprocating saw plus blades: Ā£115. Heras fencing: Ā£120 Hard hats and hi vis waistcoats: Ā£22 Angle grinder discs: ~Ā£10 Diesel for umpteen tip runs: Ā£?? - but there was so many it looks like Iām going to be invited to the tip staff meetings from now on. Bath water, washing powder, lecky for washing machine, etc. Ā£?? Total known materials ~Ā£347 6 yard Plasterboard Skip: Ā£396 inc VAT Stuff sold: Scrap (so far, thereās still some copper lurking around) -Ā£292 Roof tiles -Ā£320 Odds and sods sold on faceache -Ā£200 Total sold: -Ā£812 So, if I ignore the cost of my time, it comes out less than Ā£4k. Rather pleased with that, and as the neighbours appear to be ok, itās a good result all round.8 points
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Thanks all for the supportive replies. This forum is one of the best sources of support a self-builder could have. I want to give special thanks to @BotusBuild and @Fallingditch for their generosity with both practical and moral support, and to @Gus Potter, @Nickfromwales, @ProDave, @SteamyTea, @ToughButterCup and others who have responded to threads and direct messages with advice and wisdom that I could not have managed without. Knowing that you guys are here, and willing to show such kindness and generosity with your time and knowledge, is invaluable.7 points
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Prior to starting our build and when deciding on what and how we would heat the house we were told more than once that separate heating upstairs was not required. Ours is not at Passiv level, it does have a .11 roof, .12 floor and .15 walls. We have UFH downstairs and a total of 6 radiators upstairs. All on a single unmixed heating zone. Radiators were sized for the expected heat loss and flow temperatures. The bedrooms are at about 18.5 - 19 degrees which feels a little chilly to me. Heat does not appear to reach upstairs very effectively. We have a centrally located 180 degree return staircase. There is a noticeable gradient in temperature as you get to the landing, which surprised me. Now, i fully accept that our single zone design with a flow temperature that has not so far ever got above 38 degrees even at minus 5 in December is not best suited to radiators upstairs. But that is not the point. If we had gone without radiators at all upstairs we would be in trouble . For those contemplating going without any heating upstairs i hope this little tale is helpful. keith7 points
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Ufh pipes will cost a grand to buy, if you donāt put them in you need a serious word with yourself. I donāt understand the figures like some on here, but I know Iām sitting in the most comfortable house Iāve been in for a long time, just a gentle warmth in the tiles emits to every point of the house. itās just an absolute pleasure.7 points
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Two weeks since the last blog and thereās a lot to cover - but lots of pictures too, so persevere! The main issues and concerns two weeks ago were 1. how well the airtightness test would go, and 2. keeping ahead of the plasterers. The good news is: both of those concerns can be consigned to the bin. Airtightness As previously reported, we had engaged Aerobarrier to test, spray their magic mist, then retest the airtightness of our house. Prior to their visit they asked us to send video walkthroughs of the house. Because of concerns we had about how well the airtight membrane had been fitted and taped, which the videos did nothing to dispel, I asked Josh from Aerobarrier to plan some extra time for them to re-tape some of the wall ceiling interfaces, for an agreed price. The Aerobarrier team duly turned up as planned - Josh plus two others. After a few hours taping the house, the initial airtightness test gave a disappointing if not entirely surprising 3.2 ACH - go enough to satisfy Building Regulations but above our target of 1 ACH. But after running the acrylic misters for a couple of hours the airtightness improved to 0.8 ACH - an 80% improvement which we are obviously very pleased with. Aerobarrier left the place quite tidy, they had masked the horizontal surface on window frames, door handles etc. The only weird result was the screed floor was left as sticky as a dodgy Wetherspoons. A week later and the stickiness has more or less gone though. No photos of the process in action Iām afraid, tricky to get inside with all that mist flying around. First fix electrics ā¦is now complete! Power, lighting, PIRs, smoke detectors, data cables, room stats, TV⦠there are a lot of cables threaded round our walls. Weāve had a great team plugging away at this for a few weeks - Nick, Martin, but especially Darren, who installed the majority of cables and boxes, have done a super job. Carpentry In parallel our two chippies Chris and Alan have been making sure various false walls and ceilings have been put in place ready for the plasterers. They have also fitted three of our four pocket door frames - just one more to install next week. Somebody also needed to run the MVHR ducts and fit the vent plenums to the rooms the plasterers were planning to start with. This seemed like a golden opportunity for Chris and Alan to acquire some new skills. I am not sure it was high on their wish list to be honest but they cracked on with it nonetheless. Regular free breakfast baps still works wonders when youāre asking people to go the extra mile. Acoustic insulation I could see that Mrs P. was itching to get involved with something and fortunately someone needed to push all the Rockwall acoustic insulation in to the internal stud walls. Luckily as itās Rockwall rather than glasswool no further itching was involved. Anyway, Mrs. P has done a great job, as you can see. Plastering All of the above were things we needed to have done (or at least done enough) for the 8th of October, which is when our plasterers Dan, Sam and Brandon were booked to start. They duly turned up as planned and we had enough of the rooms ready for them to get started. In the plan, all the carpentry work would have been completed before the plasterers started but they seem happy enough to board out then skim one room at a time as the carpenters keep ahead of them. The initial focus has been on the boarding out bedrooms 1 and 2 and the bathrooms and the early progress bodes well for the rest of the task which we aim to complete by the end of October⦠ready for the floor tiler! In other news⦠Our timber cladding has been delivered. Weāre using Brimstone Ash from Vastern near Swindon https://www.vastern.co.uk/timber-cladding/brimstone-ash/ which we will be having fixed vertically. Once Alan and Chris have finished all the internal work required for the plasterers the plan is for them to move on to the external cladding - assuming they havenāt had enough of us by that stage. More breakfast baps may be required! We have also had a number of trees delivered, which Mrs. P. was strangely much more interested in than she was in the pallets of plasterboard or multi-finish skim! š¤·āāļø And finally, I have bought a new toy⦠a Topdon infrared camera to plug in to the iPhone. Cue quizzical look from Mrs P. āer⦠and you needed this for what exactly?ā Good question Mrs. P, but I have at least been able to check that the UFH loops are all working: During the next two weeks... ⦠we hope to be getting plastered! Dashboard: Contractor days on site this fortnight: 32 Contractor days on site since build start: 311 Budget: No change - still over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: How well the airtightness test will go. Keeping ahead of the plasterers. Current top issues and worries: Nothing too pressing - it'll be something we havenāt thought of, probably.7 points
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7 points
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It's done!! Just wanted to say a big thank you to everyone with the advice on this one. After the advice I changed plans and in the end got a sand cement screed laid by a professional company who did an amazing job and finish. Time to move on to the next stage (I'm sure I will gleaming you wisdom again) Thanks again, few pictures before7 points
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Very busy again this week - we were probably running at the maximum people we can have on site without contractors getting in each otherās way. On Thursday we had the carpenters, the insulation team, a roofer and the window installation team on site, and itās not a very big site. Windows and doors The main highlight of the week was the arrival of the windows and external doors on Thursday together with a team of four (from Ukraine, though the windows were made in Estonia). The installation team led by Alex and Val were on-site by 7:30am and the windows arrived at 8:00. All the windows and doors went in smoothly over the next day and a half. Barring a factory error, we knew they were going to fit as Alex and Val had done a pre-installation site visit three weeks ago. There were no factory errors and everything fitted perfectly. There was no fuss about our difficulties with getting all the requested scaffold changes done (we didnāt) - the team worked around the shortcomings. For those interested, the windows are triple-glazed, alu-clad, inward opening tilt and turn, Norrsken P33A units; the doors are S305A alu-clad, composite panels doors and the 4 metre lift and slide, which is also triple-glazed, is Norrskenās S305A door. The lift and slide door weighs in at 475kg and was moved by hand down a 500mm wide gap between our scaffold and our neighbourās fence, then lifted manually into place. Hereās the sliding panel coming in first - it was stood to one side then fitted in once the frame and fixed panel were in place. I have to say, we remain very impressed by Norrsken and would recommend both the product and their installation subcontractors. Alex and Val suggested removing the front door, wrapping it and storing it safely, then cladding the frame in ply with a temporary door in place during the remainder of the build. Seemed a sensible suggestion and that is what we aim to do next week. Here's Dima, Alex and Val from the Norrsken window installation team: Having the windows and doors in is obviously a big step forward but we had progress on other fronts too: External wall battens and roof Our carpenters Alan and Chris made a start on (and indeed finished) fixing the 50 x 50mm external ventilation battens and have pretty much finished. (Thatās messed up my wallplan - itās not supposed to be done until next week!). They also boarded out the plant room walls with 18mm ply - it seems sensible given the amount of kit we need to fix to the walls in there. Just in time for the electricity supply, which SSE are coming next Tuesday to move into the plant room from the current external meter box. The slate edged, solar panel roof was finished this week too and now only needs the zinc mono-ridge capping/facia to be fitted (tomorrow) for the roofs to be complete. Insulation The team from Cornwall were back this week for what was supposed to be week two of two, to membrane and insulate the insides of the external walls and the underside of roof (below the blown cellulose layer). Progress has been slow for a number of reasons and the work remains a long way from complete. Still to do is the insulation on a couple of high walls and the whole of the roof. Partly, the job has proved a lot more involved than I or the contractors realised. Also they were delayed this week by other work over-running, sickness, and a funeral. On the one hand, given itās a fixed price contract, we should not be too worried. But there is a potential impact on the schedule downstream if this work is not complete by about the 3rd week in September. And for the next 3 weeks our focus shifts to the floor: fixing the DPM, insulation and UFH pipes, then pouring the screed. So there is no access inside the house for the wall/roof insulation team until about 8th September. I can see this getting messy but for the moment we are trying to keep to the current plan which leads to the plastering starting on 6th October. It might be time to fire up Steve Jobsā Reality Distortion Field (well, it worked for him... until it didnāt). Mistakes - Iāve made a few⦠Hereās a good one: We planned to fit an external blind to the master bedroom window, partly to keep the solar gain down and partly for blackout purposes. The idea was that the blind would be hidden in the timber cladding, out of sight when not in use. But despite poring over drawings and designs endlessly, I failed to spot that the roof canopy has a return beam that comes in 20mm above the window reveal - so there is no way we are going hide a blind cassette in there. Iām not actually sure what that beam is doing given there is no weight hanging off it and surely the roof trusses provide enough of a horizontal tie for the oak post? Itās probably too much effort to challenge or change now though and Mrs P. and I both feel we can live without an external blind there (and fortunately our Part O Overheating assessment did not take the external blind into account but listed it as an optional improvement). Other mistakes are either too minor, or too embarrassing to mention. Stress Yes, I can confirm that running a self-build is pretty stressful - on a par with the stress levels I used to experience running big IT programmes, Iād say. I wonāt deny weāve both had a few sleepless nights worrying about whatās happening tomorrow, or the day after, or next week... Still, every task done is one we (hopefully) no longer have to do. Dashboard: Contractor days on site this week: 26 (thatās our record week!) Contractor days on site since build start: 192 Budget: No change, running slightly over. Plan: On track to move in by Easter 2026. Issues and worries closed this week: The windows are in! Our scaffold issues havenāt held the window installation up (though the scaffold itself did fortunately hold the window installers up!) Current top issues and worries: Insulation - still lots to do, increasing potential for the dealys to impact our overall schedule. Scaffolding - still a worry, although we do now have a provisional date when the scaffolders plan to take the scaffold down, so fingers-crossed that holds. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder⦠all due in the next four weeks.7 points
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Cheers for the help everyone... got people lined up. Joiners are on site now fixing up / measuring. Brickies and welders coming next week. Should have things fixed up in no time hopefully.7 points
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(Thereās way too much verbage here - sorry - but it reflects the deep spring clean my head needed. Will try to make time for a demolition summary in another post which would be far more useful for others). Each Monday morning, since we started demolition on the 17th of March, at stupid oāclock, I shuffle round the kitchen getting breakfast ready trying to assess how my body is doing, physically. Well, sort of. What actually happens is I slowly get my knees and my back working while bemoaning my stupidity and sheer arrogance in thinking I can do this, convinced that my I am starting the week more tired than the previous Monday. In some ways, almost certainly mentally rather than physically, having a break really takes it out of me. That Monday restart is just simply tough. I could tell myself that this should be the last week of demolition. That this is the last push of the hardest bit of the build. But inside I know that itās getting towards the end of one phase of a long line of phases each of which Iāll be convinced at the time is the hardest one. But two hours later, at 07:35, Iām on site boiling a kettle waiting for Steve to arrive and my head is in gear and my fatigue is mostly forgotten. My 20 minute meditation, aka the drive to the site, has done its job. I do know I can do this. Anyway, I sāpose I should write a few words about da bungalow. Today, the kitchen gets it! All thatās left now is most of the kitchen walls, composition uncertain, and the dunny. The end of the kitchen nearest the road is, we thought, mostly masonry. The other end is now naked studwork. We left the studwork last week as we suspected it was needed to help the 6m long part timber frame kitchen wall stay up, which is surprising given that this studwork waggles like mad when nudged. So the first task was to take some of the weight off of the 6m wall. We didnāt dare hack the plaster off as we had elsewhere, leaving clean-ish metal mesh to peel off for recycling. Instead we peeled both plaster and mesh together, piling in a heap for me to process later. That worked to start with, but as we made our way along the wall it became clear that there was progressively less strength left in the studs. In the end the wall plate that ran through to the single skin masonry section gave just enough strength to allow us to dismantle the wall in a controlled manner. At one point we did stop and consider just pushing down the middle section, but that could have destabilised adjacent sections and also given the likely state of the soleplate it could have kicked out at the bottom. With next doorās wall only 1,030mm away that felt too close, even with heras fencing between. So we carried on slowly peeling and it became evident that in that middle section, all that remained intact was the two layers of render, topped by a wall plate. Truly scary. Another thing not to share with the neighbours. That done we could then take down the studwork. It was by then wobbly enough to push over safely onto the floor, and a couple of well placed cuts meant it would fall the right way, so push we did. Timber frames falling like that just donāt give that satisfying thump that masonry does, but it does still leave a lot of clearing up of timbers bristling with nail heads. The nail points are, at Steveās insistence, all hammered over safe. In fact itās been drummed into me so hard over the last 5 weeks that I now referring to it as āSteve-ing the nailsā. The wood mountain grows and we learn that the wood man is maxed out and wonāt be returning. Would have helped had he told me that last week but thatās life. Back to faceache it is (other social networks are available, but few are as annoying). As we work our way along the kitchen wall towards the road we find a mixture of stuff. Odd bits of plasterboard. Glass fibre insulation as well as the nasty snowy type stuff weāve had in many other places. Pieces of wood and brick and block and tile just shoved in to repair holes in the render. Satisfied that the remaining masonry end walls (a āCā shape) are safe and stable, we stop for the night. Next day we have rain first thing - the first on the project so far. So we bravely don our hats and coats and bugger off to Cafe Nero to drink coffee and plan. That turns out to be fabulously timely. I have picked up bits and pieces over the years and Iāve recently read tons about building stuff but putting it together in the right order takes Steveās experience and caffeine. Weāve now got our slightly unusual foundation design, and that enables us to talk over who should do what, when and how. Annoyingly, Steve, with his wealth of experience and such a brilliant, caring and dutiful attitude, would be the perfect ground worker to safely and cost effectively pull our foundations. But heās semi retired and he hasnāt got the right PI cover and all that. Our party wall agreements (which I was pleased to get as at one point it felt like it might cost us lots and lots of time, money and angst) and our warranty provider (thank you Protek) require fully insured, experienced professional contractors to be used for the foundations. So it isnāt a good idea for me and Steve to do them, even though weād probably do it more carefully and with less noise and disruption than a ground crew. Sigh. It feels like the litigious nature of our world is killing common sense. In theory the party wall awards required specialist demolition contractors to be used. We did get two quotes, each of which were going to send in a nice big machine with bloody great jaws to eat da bungalow and cause mayhem, and in my view, likely do damage to our neighbours. But we managed to get site insurance (thank you for real this time, Protek) which specifically covered demolition. But if we werenāt bloody minded enough to test and challenge then we could easily have gone with it and ādone it properlyā. Bigger sigh. OK, rant over (for now). The rain stopped and itās back to site, having lost a couple of hours. We keep telling ourselves that we are not in a rush and itās not sensible to set targets so of course Steve and I rush to recover the time and hit target for the day - the rest of the kitchen. We first hit single skin red brick, then round the corner, a red brick outer skin and under the internal stud skin, some very old painted plaster from the original outhouse. From the broken earthenware pipes Iāve found digging near there I now believe that this bit was originally the privy. Nearest to the road, so as far from the living rooms as possible, with sections of lead water pipe built in, it conjures up an image of such a different way of life. We find a āTā joint in the lead pipe, simply sweated together - a wonderful illustration of what 100 years have done in plumbing technology terms. By home time we have a short lower section of red brick wall and a twin skinned block section of wall left, both stable but still irritatingly short of the target we didnāt set ourselves. Next day even though we want to finish the kitchen first itās better to get the dunny down whilst there are two of us. Itās the last chance for a collapse to damage next door so I need Steve on site to blame in case anything happens. The potty is carefully pulled out (will be reinstalled in the house as temporary welfare suite - i.e. a pan, a bucket and for special occasions, a loo roll). The metal lathe and plaster remains only on the inside so is dispatched fairly quickly. Some hammering from a very mobile (but safe) bandstand removes the mostly masonry wall with the window and another sellable catnic is discovered. We now have a trio of them to clean up and sell on faceache. Thence the last studwork to drop. Just like one end of the kitchen, a couple of thought through cuts and a push and itās down. Just like that. We tidy up, and quickly knock down the last little bit of kitchen wall thats next to a neighbour, and we stand back and contemplate for a mo what isnāt there any more. Steve wonāt be back for nearly two weeks, and I think heās a bit disappointed that he leaves one little corner still standing but he points out that even I canāt cock up taking that down. Personally I think he underestimated my talent in that. So Maundy Thursday sees me bashing plaster off of metal mesh, to get it ready for recycling, and generally clearing up and loading up for a tip run. And something very odd happens. Iām working at the front of the site, nodding at passers by, smiling with my eyes at them (isnāt it weird how a smile gets through a dust mask), when a chap from over the road Iāve not met before comes over. Richard introduces himself and I brace for what I know is coming, as in fairness the dust and noise canāt have been nice for the street. And he hits me with it, and I am taken aback but I try not to show it. He tells me how well we have done and how little disruption, mess and bother there has been. Heās impressed. Wow. Chuffed. We have quite a chat (after all, he will be one of our neighbours and it beats hammering mesh with a spade) and he leaves me rather buoyed up to say the least. Then a chap from three doors down comes and has a chat, just for the neighbourliness of it, and it reinforces how nice a community our new pad will be in. And then (how do I ever get anything done?) Monica stops to say hello and tells me that our demolition āis a work of artā. She walks past regularly (I have said hi to her a good few times) and sheās been watching and she is hugely complimentary. If the god of fat, little bald fellas had carefully planned a reward at the end of the demo phase she couldnāt have done better. Tip run done, I then felt I could reward myself by taking down that last corner. Rather than do it top down I stripped out the inner skin (more bloody snowy insulation) and one side to leave a bit of wall to go down with a satisfying thump. Next door have a couple of young lads, the oldest being 9. It struck me that at that age I would have loved pushing a wall down - so a quick convo with his mum, a hastily fitted hard hat and oversize gloves and with mum filming we rock the wall till I can let him give the last push - his grin was a fitting final smile for da bungalow to provide. Bye bye bungalow.7 points
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I DIY installed my Vaillant Arotherm via an umbrella scheme and it was cost neutral once I received the £7.5k BUS grant. Headline figures were £4k for 7kW heat pump (250 m2 property) , £1k for 250l Vaillant cylinder and £1.6k for umbrella side of things. I did all of the plumbing and electrics and it took me 3 or 4 days off and on, it was fairly simple as already had the underfloor side of things installed, I did take the opportunity to remove the mixer and pump from manifold, also removed all of the actuators. System has been running great with COP in high 4's I used : https://www.air2heat.co.uk/mcs-umbrella-scheme Paul was great, he does a site visit, does the heat loss calcs, all of the BUS application etc. He is also flexible as to what manufacturer you go with and as far as I am aware supports Vaillant, Panasonic, Daiken, Mitsubishi & Samsung. I had already set my heart on the Vaillant but I remember Paul being a huge advocate of the Panasonics. I also understand he supports most of the country but may be wrong. A really nice chap so well worth a call.7 points
