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Just been reading through my last post from end of May, and thinking how on earth did it take me so long to get to this one š¤£ A lot of blood, sweat, tears and swearing later, and i've finally finished the bathroom, which has exceeded what I imagined i might be able to create, I still keep walking in and thinking, naaa this can't be my bathroom. So another room brought to a close š Those panels on the wall were actually meant for the living room, sound absorbing panels for the home cinema, but despite having ordered 'Natural' and them looking off white on the internet, they came with a blue tinge to them so wouldn't have gone. When i asked for a refund, they didn't want them back and just sent me the money, so I thought they'd be useful in the bathroom, and have massively dampened the echo in there. Aside from not plastering the sloped ceiling, everything else you see internally i've done myself, including the cabinets, which I really enjoy making, i took woodwork at GCSE but was at school at the time when IT was just getting going and consequently we were all pushed down that route. Walls are painted with F&B Ammonite, and the ceiling is F&B Wevet, mixed by Johnstones Trade Best success? Probably trusting myself to measure 4 times, cut once, and actually get it right for once...The solid oak top on the toilet/sink back, Ā£130 alone that cost me, but it came out bang on! Total cost for everything was just a shade under Ā£4k. Onto my new snug next which is actually well underway, but i'll post another entry when its all done and dusted in a month or two's time!12 points
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More or less done these two rooms now, which after finishing the bathroom were basically just flooring and decorating, making a bit of furniture and then moving some other furniture I already had which was always destined for the dining room. Iāve got planned some bench seating for the wall side of the dining table to make it more space efficient, but not any time soon. I think this will be the first time, certainly in the last 10 years, where I have no outstanding āfiller that just needs sanding down and paintingā kind of jobs, everywhere has skirting board which is paintedā¦ the little things in life. Everytime I walk in the bungalow and see the French dresser, it just melts my heart, knowing that my late wife would have loved to see it where it is now, we did buy it while she was still alive as they were stopping making it and was perfect for the look we were going for, managed to bag the dining table off eBay from the same range for around Ā£200 I think brand new, and the chairs were ones we had from ikea which I upholstered and painted white to match. I know the plug sockets need covering, managed to locate them just slightly too high! The bookcase is to be backlit with an LED strip light (awaiting Black Friday being the right bugger I am!) and then will be filled with all my books, photo to follow at some point. The hallway has also been redecorated and the floor sanded and reoiled - out of anywhere this small passageway has suffered the most during the works bringing everything in and out, so was nice to get it back to 100% again8 points
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After my horrid time earlier this year I am now going to post something more positive. As of yesterday, I was offered a job, not ideal (is any job ideal), rather than working from home I must go to the office which takes 40mins each way and hubby is disappointed that he will be left on his own all day. That said even with time out for funeral 250 miles away and wet, wet, wet we have progressed. Some pictures. hardcore & binding (take 2 after previous issues) now the expansion foam around the sides The heave protection next then taping next was the rebar here is the pour on top of the rebar - 200mm drying concrete slab with no hint of everything underneath, typical building, lots of expense and nothing to see. the first row of outside blocks added showing the cavity first blocks over DPC with all the rain we have created a bit of a swimming pool It was at this point that we purchased a puddle pump as hubby really didn't like having to kneel and build low in water going up with some windows & doors framed insulation going in joining the existing walls to the new part this is where some of the kitchen cabinets will be hung, so although internal we are using heavier blocks to take any necessary weight On the left hand side you can see part of the existing barn that will be staying. The roof is currently being held up with barrels and wood building from scaffolding is a real milestone, makes it seem like we are getting somewhere. To protect the insulation, we have the original insulation from the barn roof cut up to provide a 'roof' over the cavity. Having made the frames for the remaining to windows these need to be placed in situ for building around. This area will be our front hall and snug. Of course, the front door will only be used by visitors, but we will go through the hall internally to get into the snug. With all the cavities it is smaller than I hoped, but with all the insulation it will be much warmer than our single skin house. Hope you enjoy the pictures, next time I hope to be at lintel and wall plate level, but we would like the weather to improve. Thanks for reading Jill8 points
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My initial plans were to have rainwater harvesting, build hub taught me no.. so with that scrapped I needed an alternative, soakaways are difficult due to bed rock levels. In addition to this we have lots of run off on the croft, and the track to the house floods. We have already installed a pond for the ducks and this has a large berm to the back and sides so that the runoff is held back and slowly soaks away, but this winter has proved it overflows regularly, that's around 3000L extra. So the plan was to install an overflow pipe from this pond to a new larger pond. The larger pond also acting as rainwater run off capture. The larger pond will have 2 levels, a pond and then an extra layer to act as a overflow that can evaporate and or be pumped to the rubble drain in drier times. I got a big carried away with the backhoe and ended up with around 10M x 8M and over a meter deep. The overflow capacity will be around 30k - 35k L. We had to peck out some of the rock to get depth, and at the front used "as dug" rock from the quarry to form a rough and rugged stone wall, quite in keeping in Caithness. Time will heal the scars and soften the edges with planting. Due to the two levels we came up with the idea of hiding the liner under some camo net, that we intend to plant up in time. Not sure how this will stand the test of time. From the house the rainwater enters a rock filter, an idea loosely based on a post from @ToughButterCup- thanks. From the rock filter we have created a little stream that the rainwater will flow down and into the pond. In addition to this we have a pump that will take the water via a home made skimmer from the pond and filter the water from the pond through the rock filter and stream constantly. This also has a diverter to pump the water past the house and into the field to reduce the overflow capacity in drier times. This is the rock filter, and some of the pipework yet to be buried. Getting to this stage ticked a box for building control as we now handle our run off. We got our completion certificate on the house this week, yeah. There are some things to finish, the second bedroom needs decorating and trim work. And a few small jobs here and there, but in general the house is decorated, and fully functioning. We started the build in earnest around May 23 I think, so quite pleased with the effort and timescale we achieved. It's was built by me and Mandy with the odd person helping with concrete pours. 3 months in summer were busy with the cabin rentals that saw Mandy spend 3-4 hrs a day turning them around for the endless NC500 travellers.š We're embarking on the VAT reclaim soon. To summarise the build: 89sqm True bungalow Floor 0.094U (300mm EPs 120mm concrete) Walls 0.139U ICF with 50mm EWI and 25mm PIR IWI Cold roof 0.1U 25MM PIR 400MM mineral wool. UPVC triple glazed windows and composite doors MVHR, 4kW PV in roof, 5kW ASHP, UFH. EPC A103, Airtightness 0.83 ACH.8 points
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So a quick recap - back in December 2023, what may be my last ever employer decided to ask me to leave. I had mixed feelings about this. I took several weeks to think about next steps and actually get around to writing a father of the bride speech which I'd been putting off. After the wedding in March (a great day and a great speech!) I started to look more seriously for a new job, but being the wrong side of 60 now, the IT industry is not a good place to be looking especially when so many other people have been let go as well. Coming up to the end of May, we sat down and took some tough decisions; we bought a static van on a site about 3 miles from the plot, I stopped looking for a new job, SWMBO did an internal job transfer, we rented out our current house (instead of our original plan to sell up) to three newly qualified doctors (our niece and two others on their first F1 rotations in our local hospital so that worked out well), and we spent 6 weeks decluttering, and moved down SE Cornwall (Kernow) at the end of July. In the last blog entry I ended with a list: Finish ventilation system Finish insulating the GWW Finish backfilling Electrics Floors Walls ASHP and HWC Kitchen Bathrooms The remaining plumbing Outer wall coverings This is how it looks today Finish ventilation system Finish insulating the GWW (Great West Wall) Finish backfilling (on the back burner) Electrics (first fix) Floors (now on the back burner) Walls (En suite partition walls to be done) ASHP and HWC (being done in January) Kitchen (planned for January or February) Bathrooms (temporary loo and basin installed, cold water only, temp bathroom planned for January) The remaining plumbing Outer wall coverings (rendering done, stone cladding starting next week) What I missed off the list, and has taken most of our time: Sound insulation (R35 rockwool and resilient bars) Plasterboarding So a few photos are required I think: MVHR unit in place (since removed as plant room walls have been put in and waiting to be plastered inside) Ventilation distribution boxes and pipes fitted: Plaster board arrived (in May): My cold water manifold has pipes attached for the first time (one now being used for the temporary toilet and basin), no picture of it but just to the right is the hot water equivalent: We powered up the sewage treatment plant for the first time (nearly 4 years after it was first installed!): We started plasterboarding, first a large room into which we moved all our stuff that was in storage so saving a hefty wedge per month on storage fees, and then the much larger and more complex open living area: We took some time off in early October and went sailing for a week, and when we got back some kind fellows had installed some scaffold (first time on this build), and in the following few weeks we had the renderers in thanks to the Kernow weather gods: Meanwhile back inside, we finished plasterboarding the large living area, and during this last week the plastering started (kitchen area first!). We set off a couple of insect smoke bombs as we had a cluster fly infestation and wanted rid before plastering started š : Dare I add a what's next list š ? Well, here goes .... Plastering finished in the open plan area this coming week (by others) Remainder of stone cladding arrives and work begins to get the most inaccessible (high) parts put up before the scaffold gets taken away - this means cladding two 7m x 2m wide walls Plumbing pipework ready for ASHP installation Gabion basket and pad for ASHP to be installed on Mist coat and first coat on plaster (SWMBO is at the ready) Begin fitting upstairs UFH Front door being fitted (January) by others Take 3-4 days off for Xmas ASHP installation (January) by others, that will allow for hot water and the downstairs UFH to be available ... Fit a temporary bathroom ... Fit out utility room as temp kitchen ... ... and this is why - Move out of static van for the month of February (rules is rules!) and decamp to the house Well, I'll let you know how it all goes š7 points
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Weeks 18 to 23 So itās been a while since the last update, but a couple of weeks ago the scaffolding came down and we can finally see our lovey slated roof and the solar. I am very happy with the roofers who worked so hard in the cold and the wind, as we are quite exposed. Anybody in the South West looking for a roofer I would be happy to recommend them. On the inside I have started with the insulation between the rafters. I am using Rockwool flexi slabs 140mm thick with an air gap above. On the outside I have put some insect mesh up already before the soffits are closed up, itās attached to the ends of the rafters and will eventually be attached to the battens/cladding. As per previous blog the costs of parting with the builder and finding our own roofer and solar has proved to be good. Their respective quotes have been invoiced for the same amounts as the quotes, no extras or surprise costs. A saving of at least Ā£12,000 against staying with the builder as his quote would have also incurred extras no doubt as he didnāt include Soffits on his build quote or roof quote, and he acknowledged they had not been included in any quote. Carried forward total Ā£140,645 Scaffolding for roof Ā£1440 Roofing. Felt and batten. Slate with Brazillian Graphite natural slate 500 x 250mm. Hook fix system to costal zone spec as per plan. Dry ridge system Con6 with Marley modern smooth grey ridge tiles. Two vent slates. Total supply and fix. Ā£16786 Supply and fix softwood treated facia and bargeboards. Eave ventilation. Complete counter batten. Ā£2111 Solar 15 x500W solar panels and GSE in roof trays. (Interior fit to be completed once windows are fitted) Supply and fit Ā£4357 DPM for windows Ā£316 1 Pallet of Rockwool 46m2 (Expect to order 2 more pallets to finish between rafters then PIR under rafters) Ā£580 First electrical order (cable and back boxes, enough to make a start) Ā£280 Windows all paid for Ā£20869 A few incidentals from B&Q and Wickes etc Brings the total to date of Ā£186,7577 points
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Thanks to the relatively mild weather this winter i decided to start chipping away at the bathroom project, which is being extended into part of the extension which was finished over a year ago. This gave me the opportunity to install the bath, sink and toilet in the new bit, at which time Iād totally disconnected the old bathroom allowing me to strip it out and thatās worked really well for my as I struggle to do more than 4hours in a single day so I could keep doing a bit and stopping when Iād had enough. didnāt fancy tackling the ceiling for plastering in the new bit so got a pro in to do this bit for me, all done in a couple of hours which was nice. and made the most of the space and got the painting done after putting a layer of 10mm marmox board down ready to accept the underfloor heating mat Next job was to start making a frame to hold the toilet frame and the sink and cabinet Decided on making my own cabinet rather than paying silly money for an MFC one, got pine furniture boards, a pocket hole jig and a new router and came out with this which Iām pretty happy with that all got painted and the sink installed, wall mounted tap and the wet room panels that Iām using both for this and for the walk in shower area all installed. got to work cutting the OSB backing and wet room panel for the toilet in prep for the final big push to disconnect the old and commission the new, that was a hard days work! And then bath and toilet all installed once the shower area is complete the bath will be disconnected again to lay the underfloor heating, self leveller and the flooring before being put back in place, and eventually building the wall and plastering it. Made a start on stripping the old bathroom out Next job is to patch up the loft insulation where the old spotlights were, new wiring in place for a single light fitting this time, airtight membrane adhered to the walls and then battens before reboarding it ready for plastering. Floor is coming up also to be replaced with 22mm chipboard to match new bit.7 points
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The timber frame arrived this week from the factory. There was a large crane onsite all day yesterday. Got decent weather, no wind and only a bit wet in the morning. The lads have the walls fully up, 1st floor done and a ridge beam in place. They are starting cutting the roof today as that is built in situ. Really surprising walking around the rooms after looking at drawings for years! The window openings are a LOT bigger than I ever thought though, huge would be the description! Had a lodger arrive already - neighbours cat performing 1st inspection! Thanks to everyone on BuildHub for their support, advice and inspiration from their own experiences to help me get this project off the ground after SO long!!7 points
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Once again it's been much longer than it should have been since I last posted with my last entry being July, wow where has that time gone. Back then we were building the walls for phase 1 and installing the window and door lintels. Back then it was warm, unlike now and building could be done in shorts and T shirts Once these walls were built then it was time to think about a roof, even though it is going to be a temporary one for now as the whole house will have the final roof at the same time. This part of the conversion is designed to look like an extension as it did on the original. So, the South wall is higher and this 'hooks' on to it. We also have on-site building inspectors checking out their new home Then we had to start getting the rafters in situ, allowing for the overhang on the sides and end. The roof 'ladder' was built from the wood that was used to line the windows whilst building. These did take a long time as the roof is 4 degrees so slightly sloped so each block of both cavities times 2 had to be cut to the exact size required The weather wasn't always kind, but we did have some visitors to check out what was happening. Eventually, it was finished with the temp roof on. Windows covered for now as this will become our storage shed for a while During this time, we also had to move the stables. From this, already part demolished, not sure where the original pictures have gone. To this to this, luckily moved by a local farmer. Not sure when the horses will have them back though. Next is to start on the East side of the main part of the build. Originally our SE said that we had to have 2.4m deep underpinning foundations. But, our BCO had on on-side meeting with the SE as he felt this was over the top. We dug some example trenches to show what the soil was. He agreed with the help of the dog that it really is sand in this area. We do have some clay further on where we can have stepped foundations But he has agreed that we can have 750mm where it's sand so we are doing phase 2 which will be the office, master, bathrooms and 2 bedrooms. It will be the plant, another bedroom, family room and pantry which need deeper foundations. We have started digging out for the 2nd phase so will post my next update in due course. Thanks for looking and good luck with your builds6 points
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We have finally started to build. Day 1 was Monday 2nd September 2024. It was nearly 3 years from the first invoice which was for the private planning consultant to discuss and review the possibility of demolishing one of our old barns and building a bungalow on its footprint. Back then we werenāt overly confident of our chances but the consultant gave us a fairly good chance. Our current home is a listed property on 3 floors. It is far too big for us with 4 double beds, 3 baths/ensuite and two lounges. It makes a great multi generation home but no longer fits our needs. We are both in our fifties and looking to downsize into an economical to run bungalow. The old wooden barn was given away locally on condition they took it down and removed it without our help. We had birds nesting so we had a planning condition it had to come down between November and February. All that remained was the concrete down the middle, one wall and concrete lintels separating the bays. We chose a local building contractor from Bude, he came recommended and so far his groundworkās subcontractors have been very good. The build starts with lovely weather but by the Thursday most of the UK has a yellow weather warning for rain, we had 23mm of rain Thursday, 14.2mm on Friday and another 27.7mm on Sunday. By the end of the first week we had a cleared and level site marked out ready to start on the trenches on week 2. Week one total man days of labour is 66 points
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Back in ā91 we self built the house we now live in. Block, render and pantiles. We were both working full time in those days and we did as much as we could, but that doesnāt include groundwork, blockwork, structural carpentry or plastering. Rural location, fields front and back, nice big garden. A third of a century later, at the end of September ā23, we found ourselves in the back garden of a small, run down 1920s or 1930s timber framed bungalow. Itās in easy walking distance of the centre of a small market town, even closer is a lovely riverside walk, on a quiet-ish road, near a park, and the long, narrow, over run back garden in a quiet little oasis made of half a dozen other long back gardens. For us itās the location to die for. Especially with our first floor bedroom overlooking the back garden. But the dark and sad and unmortgageable bungalow is not to our taste and crucially, it doesnāt have a first floor. Yet. On one side is another bungalow (a matching pair to ours) but fortunately on the other side is a two storey house (phew!). So we bought it, and put in a pre app during the buying process. The feedback came in (with some gentle, respectful encouragement) just before exchange and that feedback was generally very positive. Between exchange and completion we worked out what we wanted to live in and we met a couple of architects on site, one of which we were happy to work with so we engaged them. As soon as we completed in mid January we submitted our planning app, and we felled some trees and cleared lots of shrubs so we could start to see the garden. I quickly got to know the guys at the tip and I got much better at reversing Trevor the trailer. Our planning design is v close to the pre app design save changes hinted at by the planners, and in early May it was permitted without modification. Woo hoo. A few conditions (e.g. canāt start till September) but nothing too onerous. So, that means lots of time to research, plan, analyse and generally overthink just about everything! Now all we need to do is sell our houseā¦.6 points
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Over the last couple of months we have made steady progress. But, I've been very remiss in taking photos. Last time I posted we were busy building up the walls in phase 1. It's now ready for the lintels, which we waiting a month to be delivered. This one requires some blockwork changes as the overhang is over a block joint. This is the inside looking North looking down over the valley. This is the outside looking in, again some block changes needed. We used thermally broken IG lintels, which were on a 4 week lead time so to fill some of the time we have been prepping for phase 2. We realised we didn't have enough space for concrete lorries and storing the spoil so we moved the soil spoil heap further into the field. This doesn't look much, but it took 3 days and countless repeats of load dumper, move and tip, and repeat !!!! We've also moved into one of the horses winter fields, but we will return to a field when we've finished. Apart from putting block on block and repeat we've bought a few items at auction. We got some windows that are exactly the same model as we are ordering, maybe not the exact size, but we can make them fit. Of course the cill will be replaced. We also got a lovely sink for the utility room. For the first time in months we are dry on site, not sure how long it will last. At the moment I'm trying to order the posi-rafters for phase 1, but I need some input on a beam from the SE who is being very un-responsive. We've realised that we have a beam on our SE drawings which say 'B3' and no details. He initially responded saying it could be either an RSJ or a flitch beam, but that was 2 weeks ago. I was told last week that the rafters are also on 4 weeks lead time. Once we have those then we will be putting some of the barn roofing on as a temporary measure as we'll get the whole build roofed at the same time. I'm horrified at how little we seem to have done, but as I'm no longer working at home I think the work force (hubby) may be slacking š More soon, when I have some proper progress to show. Jill6 points
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Yesterday we exchanged contracts on the purchase of a house in Lymington and on the same day we submitted a planning application to demolish the house and build a new house in its place. Probably Timber Frame, definitely to Passiv Haus standards (fabric first etc), 225 m^2, no fossil fuels but plenty of solar complemented by batteries. We have done this before with a TF house in 2009, a small development of brick and block houses in 2015/16, and an ICF house built into a hill in 2017. We hope for a simple, fast build with a high quality result. One thing we have learnt is to always be ahead of events and don't change your mind. Let's see6 points
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Despite the yellow weather warning we luckily had the coastal wind pushing it away, most of it fell on Tuesday but only 6mm The trench foundations are excavated and inspected. Then the concrete poured, and the first blocks laid followed by dolly blocks and internal supporting wall starter blocks Total man days of labour for week 2 is 135 points
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So I spent 3 days with a 1.5 tonne excavator and a pecker breaking up the huge amount of concrete slab. Thankfully, it wasn't reinforced and all I can say is that I didn't envy the neighbours. I am just finishing off pulling up the broken slab with a 3 tonne machine and getting the concrete collected with a grab lorry. There is about 5-6 loads to collect and that is going to cost me about Ā£700. I could have hired a concrete crusher, but I calculated that to hire a crusher, 5 tonne excavator would have exceeded this cost. I also do not have any water on site for the dust suppression, and there was a lot of large lumps, that would have not fitted into the crusher without having to broken up smaller.5 points
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The roof rafters are being installed with the openings for the roof windows. LABC visits for the second time, there have been a few photos sent as well, they inspect the roof, anchors and fastenings etc. The internal walls are built up around the steel goal posts. Not as many hours on site this week were one man down, its half term here. I started a Gabion wall, filling it with rubbish stone and facing the front with nice stone from around the plot, it just separates off the garden from the vehicle parking area, holding back about 400mm depth of soil. You can see on the photo the remaining post of the old wooden fence which was behind a skip now removed. Total man days of labour for week 8 is 20 days.5 points
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On Monday the internal structural walls are up to the top of the ICF walls and are tied in to the ICF walls. The windows and doorways have extra bracing ready for the pour. Nobody on site on Tuesday it rains all day and no more prep is needed before the pour. Wednesday starts with the last minute checks ready for the pour. The concrete pump arrives on site at 12pm it takes 30 minutes to set up before the first concrete pours out. We have 4 builders onsite plus the concrete pump operator. The concrete is poured into the ICF on all four walls in stages twice round and its up-to window cill height, the ICF cills are pushed into the wet concrete and the wood boards replaced so that the pour can continue higher. A poker is used to vibrate the concrete to ensure the concrete fills the ICF without any voids. At 4pm the pour is finished and the cleanup can start. The pump driver tests out our hammer head turn which was required by BC as we are so far from the road and Fire Engines are not allowed to reverse more than 20m. I think this proves our access works and itās all down to the driver of the vehicles, the pump driver is great if only all delivery drivers are like this. The gables will be completed later so the concrete has rebar inserted, the other two walls are trowelled level. By the end of the week one gable is braced and poured. Total man days of labour week 6 is 17 days.5 points
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Another beautiful week in Cornwall only 7mm of rain on the Sunday The week starts with laying the soil pipes then it was sand, hardcore, burying the soil pipes, laying the radon barrier, mesh and more concrete for the slab leaving a lovely surface to start the ICF walls next week. And the field was cut and baled, not as much as a normal September cut due to us moving our spoil down to the far field and tramping the grass down and making a very very muddy gateway between our two fields. Nether the less it was 10 bales for our friendly farmer Rob. Total man days of labour week 3 is 9 man days Cost to date Brought forward from blog Building Regs, Part O and SAP Ā£14625 Refund from Architect Ā£300 Fee to LABC for inspections Ā£600 Foundations Weeks 1 to 3 Ā£30,000 Total to date Ā£449255 points
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Greetings on a miserably rainy Sunday October morning. Perfect weather for catching up on some blog writing! As the title suggests this blog will be about our external coverings of the house and, by the end of it, the outside of the building will be pretty much finished allowing us to crack on internally. We started many months ago by battening the outside of the buildings. As we are having external blinds and they have a requirement for fitting the blind cassette we needed a large gap between the house walls and the outside of the cladding. This meant 50mm x 50mm timber battens and counter battens. We did this ourselves and saved many thousands and, even though it was slow going (as, it seems, everything is when you do it yourself!), it was very satisfying with the carpenter saying that it was good work and heād seen chippies do a lot worse jobs than we did. Nice warm fuzzy feeling ensued. We are having a mixture of burnt Siberian larch (https://en.wikipedia.org/wiki/Yakisugi) and, to contrast the black, standard Siberian larch on the āarmsā of our property and entrance porch (all will be revealed in photos below) and I ordered all the cladding to be delivered on-site prior to the carpenter starting. The carpenter started on the garage using the standard Siberian larch which we bought from Jewson at a very reasonable price, and quite a bit cheaper than we could get from the usual timber cladding suppliers and we are very happy with the quality of the wood. He then went on to the black charred larch (which gets everywhere and he and his tools looked like theyād been in a coal mine by the end of each day!). We purchased the charred larch from Permachar (https://permachar.co.uk) who gave us a brilliant price. The wood itself was burnt and delivered from Lithuania (https://degmeda.eu) but they will only sell to the UK via Permachar. It is stunning wood, but incredibly fragile and any sort of dragging or scraping will cause the black char to flake off. While he was busy doing that and while the scaffolding was up I thought it a good time to get the guttering started. Our architect specified Zinc guttering and after a lot of thought and looking at stainless steel and zinc we also decided that zinc was the choice for us. We ordered it from Rainclear (https://www.rainclear.co.uk/guttering/copper-zinc-guttering/guttering-fittings.html?color=235) who offer next day delivery if in stock and were incredibly helpful and very well priced. Itās also a clip on system which even I managed to install without any major issues! Around the same time and while the carpenter was busy putting the cladding up our external blinds got fitted. We bought those from a local company called Powell blinds (https://powellblinds.com) who stepped in brilliantly at the last minute after we were seriously let down by Cornerstar Aluminium (long story which I wonāt get in to here). The blinds are fitted up behind the cladding above the windows but externally so they will be hidden from view when lifted up. We absolutely love them and during the heatwave this summer we lowered them and this drastically reduced the temperature inside the house. There was still one large south facing window that didnāt have blinds that needed shading. We wanted and the architect designed a Brise Soleil in this area but all we had to go on was a 2D drawing. I contacted a few companies about getting one made and installed and the quotes came back at between Ā£6k - Ā£7k! A figure we simply could not afford. So I did research and spoke to a local forge called Horsham Forge (https://www.horshamforge.co.uk) with an idea I had. He said āthat could be done but how about this instead?ā. He suggested brackets with a pole running through them and vertical timbers slid on. Genius! On to Sketchup where I draw up the brackets and gave them to the forge to be created and spoke to my timber manager at Jewson who procured me some thermowood at the size I needed and got my carpenter to fit it and it cost me Ā£1700 in total. So we saved around Ā£5k by doing it ourselves and we also enjoyed the journey and got a solution that we designed (with the help of the forge of course). We think it looks fab and it does a good job of shading from the sun apart from a couple of hours when the sun is directly facing that side of the house. So we will still get some solar gain but it is definitely reduced and itās a brilliant architectural feature. š Right, while all this was going on the chippie was finishing up the cladding and now that it is all finished and I have put the downpipes on we have an almost finished external facade to our dream home. We love it and think itās stunning. So very happy with the carpenterās work (http://www.kmlcarpentryandroofing.co.uk). Kieranās attention to detail at the junctions between the 2 types of wood is fabulous as it is in other areas too. He would also discuss any issues and potential solutions with us to make sure we were happy with them rather than just doing something he thought was right. Hopefully the pictures below do it all justice! (Note: please ignore the 110mm brown downpipe in the below photo! It will eventually be a rain chain but this works for now. š ) Thanks for reading and we hope you like what weāve achieved so far.5 points
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With any self build, unless you can afford an Architect/Builder to oversee the whole project, you're going to be chasing people, materials, answering questions and more. My own project is up to roof stage, timber frame is finished, roof finished but outer brick/block leaf is next, then soffit, fascia, gutters, then porch, then windows & doors. Each have their own challenges. On top of my day job! I've a delivery of lintels tomorrow and I only thought to ask what size rigid truck is it to find out it's a full Articulated Truck with a moffet (look that up in goggle!!). Won't fit in my housing estate!! cue plan B, C and D !! We're going to offload it to a footpath outside my house on the other side of a council wall and I'll use a hand truck to get them one by one into the site through a gap some teen made wider last year and it was never fixed by the council! I'm sure each self builder has a raft of such stories. My house needs 2500 bricks and 1280 blocks. The brick supplier I'd booked and paid for in full, was meant to deliver this Friday along with the block supplier providing all the blocks, sand, cement etc. They gave away the bricks to another (assume larger) customer and it's 2 weeks to get a new order in from Belgium. I tried the other supplier I found in google for the same bricks and got through to the same woman I'd been dealing with, same company, one's a shell I'd say. Tried the supplier and they only supply to this one company in Ireland. Anyway, as a one off house they can bump you down the list so I tend to like to get things onsite a week or two early to avoid this added hassle. I've very tight for storage but if you have a brick layer onsite and no bricks you'll be forced to buy something, anything and have to live with it forever. Time management - getting answers to questions is one thing, learning on the job is another. I want to nail in about 200 nails by hand but after realizing my initial attempts were leaning tower of Pisa'esque, I purchased a first fix nail gun, my first! Wow! 200 nails in 3 hours, all batons attached to the window openings. I can sell it later but the right tool for the job for sure! I've to install my first express nails tonight after learning about them from a neighbour - fixes wood to concrete. The roofers left 6 Velux boxes behind with BBX on them. What are they for? An extra? Do I need them? I think they are to act as a vapour barrier and possibly air tightness according to initial google searches. Something else I've to figure out later on. The roof has turned out well hasn't it! They had to finished the Oriel Window Metal / Trocal flashing before they finished roof tiling. It has a ventilated ridge and those plastic covers at the edges all the way along the roof line instead of cement they used to use. I've about 40 spare tiles stored away! The outer brick/blockwork is my next major hurdle. There's a few items I need to buy, figure out and get onsite: 100mm DPC for above 1st course of blockwork above foundation 18" DPC for around windows Expansion ties - Ancon PPS200 ebonded Safety Tie - box of 250, at least I have spares! I can return the unused ones. Wall vents - using Timloc Cavity Wall Drill Vents - you drill a 25mm hold angling upwards and then plug this into it. This absolves the brick layer from having to install them as they go Wall ties - the timberframe supplier provides 4 boxes of these and marked up where the studs are to get good purchase Stop Bead and Drip Bead (plastic) for render, Weber OCR, Weber paint (I'm doing this job once the blockwork is finished), Mitre bond glue (2 part glue) Gutter Brushes for later Expansion Joints - I've two 10 meter gables, each require two expansion joints. There's an awkward window and ESB box on one end of one side so thankfully we're putting the expansion joint past both of these even though you should have one every 6 meters and within 1/2 of this distance from the corner, ours will be 3.8m from the corner. the timberframe amazing team marked up the best positions for expansion joints and identified this one before the Structural Engineer signed off on it. I've taped up all the Solitex on the outside of the Timber Frame, plugged the side door up with timber, OSB and more Frontex WA. We're still installing a lintel in the blockwork but will ignore it otherwise for the block course and if someone wants to open it later they can with an angle grinder! It saves wasting a lot of space in the utility room having a door there with no purpose. There's no sink = reason to not make it a boot room really. I'm lining all the window openings with insulation over the next week or so and adding batons to take the window straps. They want a strap within 100-150mm of any corner and no more than 700mm apart. The Straps are 1mm thick and come inside the window about 100mm. I've sourced wood to exactly match the insulation thickness which can be hard but avoids trying to plane / table saw wood onsite. This Friday I've to hope everything fits onsite as it's delivered and we've room for a telehandler afterwards for when the brickie's start! That's a snapshot of my week! I'll do a post about powering electrical devices onsite without a generator using an Electric car & Anker 2kW battery soon I think, some lesson learnt there!5 points
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The builders scaffolding came down and the roofers scaffolding went up all to plan. The new roofer has a good gang and they are working well on the roof. The weather hasnāt been great, we have had three storms Bert, Conall and Darragh luckily no damage to the build. We are approx 615ft above sea level and about 2.5miles to the coast as the crow flies so we get a good breeze coming in off the Atlantic. The wind has Brought with it some very cold spells that and the shorter daylight hours has meant progress has been a bit slow. The roof has been battened, breather membrane and counter battened, eves ventilation and we have some nice joinery on the gables, facia, tilt fillet at the eves for the last slate row and overhang. The slates are looking good and Iām happy with the hooks they are using, sometimes they are quite visible when the sun catches them but these have black tips that blend in nicely. The overhang also has some nice leadwork. The solar panels have just arrived and work will continue next year with the installation. The MVHR vents are installed and the Velux windows are installed, one window still needs its flashing kit completed and slate around so is covered up for now. Whilst the scaffolding is up I have managed to give the bargeboards 3 coats of wood protection with black stain. Finding time when its not too cold for the stain which requires 5 deg plus and keeping out of the roofers way has meant a little at a time but the gables are done and the facia on the North side is done with just the South to have another 2 coats. Im glad Iām doing it now not just because the scaffolding is up but also any drips of the very watery stain are not going on my cladding. We are ICF as you know and we have to be careful that the preservative is solvent free or it would melt the ICF blocks. Whilst the scaffolding is up we have also put the counter battens and insect mesh on the gable ends ready for the cladding next year. We purchased the insect mesh quite wide to go from the battens to the inside of bargeboards. Next job whilst the scaffolding is up is run some sealant in the small gap between the slates and the gable ladder, I have been told this is not done on most sites these days but due to our location the roofers have suggested we do it, so I purchased a huge box of baby wipes ready, Iām sure I will use them when we seal the windows as well. I have moved two empty slate crates just off to the left of the camera and started filling these with the half cut slates and the broken slates. The plan is to may be use the half slates around the bottom of the walls above ground level before the cladding starts, Iām hoping sticking them on will be the easy option, the broken ones will be crushed more and used as mulch on the ground around the edge of the building. We have paid the window deposit and the window openings have been measured, for one sliding door and 10 windows it took apx 3 1/2 hrs to measure the openings and discuss the window placement position and the sill positions and depths, and the sliding door placement taking into account the ffl after the insulation, screed and wood flooring. Some walls are being rendered and some wooden clad so the sills are different depths. We have 3 windows on one wall that face down our field and I wanted them levelled with a laser as well as measuring as these will be a big feature. We paid apx Ā£700 for the measuring service and it will have been worth every penny. The windows are due in production towards the middle to end of February so hopefully before the end of March they will be installed. The cars that managed to sneak onto the photos for this catch up include our own Jensen FF back from the painters and a local customer popped their Jensen 541 in for a quick service.4 points
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At the beginning of Week 5 the scaffold arrives. The ICF walls get past window header height so they can be boxed in first with the ICF to close the side jamb, header and cill then the wood brace for the concrete pour. The internal structural walls are started and tied into the ICF. These are to support the steel roof beams. Its good to stand in the open plan kitchen and lounge area now and get the scale of the room, the three windows look down our field to the East and the slider door opening looks out South towards Dartmoor, visible on clear days. The kitchen may look a bit dark but it will have 4 velux windows that as well as providing light help to zone off the open plan area. The photo from the scaffold shows our workshop in the big barn and beyond that just visible is our current home. The weather has not been too bad during working hours, a mixture of sun shine, rain and strong wind with gusts of over 43mph so I will be happy to see the pour next week. This week the car is our own Jensen Interceptor my husband took it out in the sunshine when he went to our local āMenās Shedā in Holsworthy. Total man days of labour week 5 is 23 man days.4 points
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How things can change on a six pence! After deciding to go for the ASHP, I had a couple of local firms in to quote. CVC did come back with a quote of around 20K but without a site visit, I was worried things could add up and that seemed too much. see the whole ASHP saga here; So next week, the new ASHP is being installed. And the unit is going in the back garden, under the kitchen window. This is not where I wanted it to go but the company were adamant that we could not have it at the front of the bungalow. And with certain changes in the pipeline, I am not sure now that we will be doing the extension at all. therefore I am going with the easy option for now. If at a later date, we DO decide to add an extension, we'll just have to move everything. š¤ The reason for the big change is that the property next to this one came up for sale and after looking at it, we decided to put in an offer. It is larger than our current bungalow and while my parents need help and care, it makes sense to be next door, rather than a 20 mn drive away. It ticks all the boxes for our current situation, garage, workshops, as well as being next door so seemed the right thing to do. We now have a complete chain so are just waiting for it all to happen - hopefully January 2025. Fingers crossed! Looking to the future, we will have the option to choose which we live in and which we sell. OH prefers the new one already....... and we arent even in yet. š I'll update things once the ASHP is in. I just hope it works as well as they say it will.4 points
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On Monday the second gable is poured and most of the internal bracing, corner bracing and window shuttering is removed. Tuesday rains all day so no work on site. The internal floor is under 1 inch of water with no way to escape, without us brushing it towards soil pipe. Good to know we are airtight at the floor/wall joint. The steels are installed, we were supposed to have wooden roof beams but somehow this was not calculated by the architect who insisted the roof truss company would do the calculations later. The roof truss companys only want to do the calculations when they know you are ready to order and they said the beam spans could not be done. So on the last minute we had to go back to the SE who worked out our steel beams and the total cost of roof went up Ā£8k. I wish the architect had suggested the SE looks at the roof calculations earlier but unfortunately we just have to move on from this, and up to this point we have had no other extra costs. Since we are no longer working with the architect I have had to find a new SAP assessor who I can engage with as the build progresses. We have been discussing how changing the steel beam might change things as the vaulted ceiling can now be higher if we want. This gives us more space to heat up. I also wanted to know the effect of not putting as much solar on the roof or not having the wood burner changes the SAP results. Since having a smart meter fitted at home we have reviewed our current electric usage and decided that less solar (7.5 kwp instead of 11 kwp) but with the ability to add a battery. Also I think aesthetically one row of 15 panels will look better. Total Man days of labour week 7 is 16 days. Total to date b/f Ā£44925 New Design Stage SAP Calculations (previously done by architect) with ongoing advice about changes that will affect the SAP and to include the As Built SAP documents and EPC at completion Ā£720. It does seem a lot compared to online prices but for peace of mind knowing that we can if we choose to only put 6kwp of PV on the roof instead of 11kwp, is an overall saving. Total to date Ā£456454 points
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We have managed to stay in our home for the majority of previous builds. This time we had to sell before we could buy the plot / donor house. So yesterday, we packed up from our 325 sqm house in Stroud, moved into a 114 sqm rental house, sold Stroud, purchased the plot and by coincidence the Planning Application was accepted by the District Council. A big day. https://planning.newforest.gov.uk/online-applications/applicationDetails.do?activeTab=summary&keyVal=_NEWFO_DCAPR_221599 We have a mountain to climb, but already we can look back on some good progress. We have a plot, we have a design, we have planning submitted and we are some weeks into requesting Timber Frame quotes. Many priorities, but one near the top of the list is talking to the neighbours to see if they will comment positively on the planning application. As a courtesy I gave the drawings to the immediate neighbours before planning submission. Good neighbours are invaluable, especially for demolition and a replacement dwelling.4 points
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This week the roof was cut in. Can see the spaces for the Velux rooflights and get a different picture of the inside - the vaulted ceilings in the rear living area in particular. The builder recommended a ceiling in the upstairs bedrooms at around the 3 meter / 9 foot mark which is high enough even if you're bouncing on the bed! Still leave a bit of space for storage so may leave a small hatch and floor this area after setting it up. It's a warm roof so this is all conditioned space. Next week they'll add OSB and Solitex WA, then baton and counter baton and that's them finished! The roofer is due in after Easter to install the tiles and the Velux will go in sometime then also. There is also an AEV for venting the soil pipe to install. There's a ventilated ridge, and other details that will be interesting to see installed. Should stop ice dams forming! Big decision point is around the rear picture window - it's to be metal clad. There is the option of adding additional insulation on the outside and then stud work for the ventilation behind the steel cladding or just insulate internally only. Also the roof of this feature needs to be worked out. Some drain to the back of the house but that needs a gutter. Most drain towards the house which I didn't realise and the water channels to either side. This junction has to be perfect or it ensures rain ingress. There's a good local team recommended by the builder so I've left word and hope they'll get in touch next week so they can build out the 7 degree backward slope needed for the roof of this area. There is a lot of metal posts in the house which worry me but I had a few hours onsite today to take my time and see if it's something to worry about or not. The contact area with the foundation or wall are very small so there may be cold spots but I feel for a first attempt, the detailing is sufficient. I just didn't realize how decisions about moving walls etc impacted structural changes until I saw them onsite. Decisions made years ago haunting me a bit, but I can live it! It's still a wonderful house. The next two will be better!! The air tightness will be a challenge but I got some samples of Tapes, Gutex and Phonotherm I plan to use by driving to the company I'm buying them off and seeing their warehouse up front. I hope to entice one of their technical guys onsite for an hour to get their advice on a few things. I expect a detailed post at a future date to address this. Lots to think about. I plan on using Moy Metac in the timber frame wall - 220mm worth. The frames are mostly at 600mm centers. I'd calculated I'd need 43 rolls off the plans but now looking like 53 when I did a quic calc onsite. They do a roll that is exactly 220mm deep and 1200mm wide so plan to cut in 1/2 and it should press fit in the space nicely. I could do this before the windows and doors arrive, just need to find a good price! And hope it isn't swiped! Windows to be measured either next week or 2 weeks later due to builders holidays. Delivery 9-10 weeks after that. Bricklayer, still chasing quotes! Hope to get that done Late April / Early May. Waiting on council to approve brick style as the plain red in the estate isn't to my taste, I've gone for a blend of brown, red and beige. As a project there's a LOT to think about, decisions to be made and money to be managed! Spending is SO easy, tracking it and keeping in budget not so much!!4 points
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Weeks 24 to 27 Windows Installation Choosing window style and supplier has been one of the hardest decisions. We finally decided on Aluclad wooden windows from Norrsken. Itās been a long journey and Norrsken have been with me on that journey since December 2022 to installation end of February 2025. A big thank you to Nick at the window company for sticking with me on my numerous window quotes, that took over 2 years to finalise. Due to my architect not thinking ahead how Part O would effect the design, the windows had quite a few changes and quotations from a few companies. In summary Part O (Overheating) was first published in December 2021, we didnāt submit plans until May 2022, we passed planning in October 2022. Then we realised that the original design wouldnāt pass Part O thatās when I started understanding that in my opinion the architect should have been planning ahead and designing with Part O in mind. We had an overhang in the design but not large enough to qualify as shading for Part O calculations. I spoke to a local company who could do the Dynamic modelling route to pass Part O but they had a backlog of customers who like me needed help to pass Part O some of which weāre probably going to end up spending thousands on solar glazing and various other mitigating factors. The company suggested I look at the simplified version first which basically is a spreadsheet on which you enter your room sizes, window sizes and orientation of the building. Although our windows were not too big the daytime overheating looked like it could be managed by tweaking window sizes a bit but nighttime bedroom overheating was more of a problem because we are a bungalow and the windows needed to open for ventilation but also be secure overnight against intruders whilst we slept, Part O offers some guidance and I found future homes https://www.futurehomes.org.uk/library#Guidancetoolsandtemplates particularly helpful. In the end we settled on replacing 4 windows with 6 large Velux windows that allow for more air flow and by changing some windows to tilt and turn inwards this allows the bedroom windows to be safely partially open in the tilt position whilst still being secure at night. We had to go back through planning for the window changes but the architect did the amendments free of charge and the revised plans were passed in May 2023. Iām happy with the end outcome. I still have lovely big picture windows allowing viewing far into the distance and without any glazing bars. The opening inwards will allow for easy cleaning, but cleaning is a long way off. The Velux windows free up room for kitchen wall units where we previously planed to have non opening windows. A Velux in the pantry as well as freeing up wall space for shelves lets more light in and probably will result in less switching a light on and off. The house is designed for us in that our en-suite is larger than the bathroom shared by the two guest bedrooms and by changing that window to a Velux it allows for a shower area that doesnāt have a window sill almost in it. I started researching windows quite early on because I wanted to make the most of the views but also I expected it to take a while actually getting round to see different companies. We moved to Cornwall to start a new business, have a field for our Greyhound to run in and be a bit warmer and sunnier than Manchester. I love living in Cornwall but it does have its downsides in that we live one and a half hours away from a motorway, our local home building shows are smaller than one hall of Birmingham NEC. We visited some of the local window suppliers but we mostly got to see one small window or a cut away demo window for each supplier and they didnāt offer a great deal in choice, mostly double glazed not triple glazed samples. If we went away for the weekend I would try to find a larger showroom we could stop at on the way, luckily for us Norrsken has one showroom in the UK near Bournemouth that we stopped at on the way to The Isle of White. We decided to get the window openings measured by the supplier, it cost approximately Ā£800 for this but it was worth it. I had some questions about window opening sizes during the build before the concrete pour and Nick helped answering all my little questions, he knew how the window sizes had been changed to pass Part O. Even though the person sent out to measure ended up having a hour and half travel delay he still spent over 3 hours measuring and discussing the window location within the ICF opening and we marked on where I was to put the EPDM so it would be under the window and coming up the inside at the window board. The ICF is capable of load bearing the windows and fastening them back to the concrete core but the windows were going to be big and heavy (they come fully glazed) so we decided to use stokbord at the base of each window as our ICF was still soft enough that you could make an indent with just your finger (much like PIR) so when the weight of the window was resting on a shim it could push the shim into the ICF and general handling during installation could cause indents in the ICF. We used 3mm stocbord under the windows and 12mm under the sliding door. The 3 windows that look down the field were levelled and measured using a laser to ensure they would be the same height from the floor, and again a laser was used at installation. On installation day the fitters arrived at about 8am and the windows arrived shortly after, it was a great feeling that we were finally going to be watertight and to see our chosen windows. The installation team were all great you could tell they all had a role during the installation, Illbruck FM330 airtight foam was used and Silka EBT+ sealant. I am now taping the windows inside and out using Pro Clima tapes. We purchased 10 windows (4 non opening, 6 Tilt and Turn) and a sliding door. Windows P33A, 10 windows average uW.80 Sliding door S319A 2m wide uW 0.76 Aluminium clad, Marine Finish, Trip,e glazed. External colour 7030 Stone Grey Matt Internal white stain Breakdown of window costs Windows Ā£11,500 Sliding door Ā£3500 Sills and trims Ā£740 Installation Ā£2600 Stocbord Ā£500 Survey Ā£750 Delivery by small HIAB Ā£1320 Total to date Ā£207,626 I have been continuing the installation of the Rockwool in between the rafters and building the gabion wall when the weather is nice. I researched and purchased a plasterboard lifter that will reach 16ft and a table saw for the insulation under the rafters. The renderer is booked in for May, colours chosen. The wood cladding is ordered and ready for final payment so hopefully the next blog will cover the cladding.3 points
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I've two last major areas to details for air tightness and insulation - this post relates to one of these - a single rear Oriel Window, an architectural feature that juts out from the rear of the building and is finished externally with a metal standing seam. The plan agreed was to create a 20mm lip of metal for the window to sit against. I was right about to commence work when I noticed dampness and beads of moisture and sure enough despite the window being surrounded by a later of insulation, because I didn't think through this detail on the inside, the 2mm metal is bringing in the cold outside and condensing - even though the inside is only 5-7 degrees or so! It's happening all 360 degrees around the window and dripping down to the bottom of the frame too. Obvious in retrospect why this is the case now and lucky I'm aware now due to the time of year so I can address it. I have other metal in the form of an I beam supporting the side of the porch cantilevered outside (80% inside, 20% outside) but this is dealt with by the timber frame company using a thermal farrat - the beam is in two parts and bolted together through the farrat reducing cold bridging immensely. I'm keeping a close eye on this internally during this cold spell to satisfy myself. Anyway, if anyone is to blame for the detailing it's me, it just happened and I had considered angle grinding off the lip to get a better seal as the 2mm metal meanders a bit making it hard to pin against the window frame with rigid insulation or squeeze sealant / spray foam either side of the metal continuously. The window company didn't recommend the angle grinder as the lip provides a water barrier if the external sealant fails. The company I buy my gutex and air tightness products from were confident that covering the metal lip with insulation and using tape would prevent air circulation and address the issue. So, onto the fix: I'm working with Gutex for some areas of the build, a wood fibre board. Messy when cutting (accumulates inside my circular saw) but easy to work with. Not cheap but I'm trying to stick with breathable, natural products and gain experience in their use. I've used Multitherm which is a T&G product around the windows, this time I wanted to use Thermoroom which is a non flexible flat product (no T&G) that I could stack up around this opening. I plan to finish off with a fire rated (A/B) oak veneer rather than plasterboard so needed batons to attach to (main use for this ply is around the internal picture window separating the kitchen from the bedrooms, hence the fire rating but it will match nicely if use in this other area too. I'm going for an air tightness test soon so my current finish is intello plus only so I can inspect and pinpoint leaks. I packed out the Moy Metac flexible insulation and then cut a few Thermoroom boards to size. The board is a lot smaller than the Multitherm so I cut them in half minus 20mm to get the width I wanted and they stack at 50cm heights on top of each other. Battons to secure although I'm finding it hard to get 150mm screws through the baton at times and then through the gutex to bite into the wood frame beneath. When I could get my weight behind it it helped but overhead was a nightmare. Ended up drilling 5mm holes as the top 50mm of the screw was unthreaded and I just wanted it to bite the wood 120mm away and clamp the baton, this worked fine but I've 180mm structural screws to use under the vaulted ceiling later! Drill was set to 15 but still rapped out a lot of time, any suggestions?! SDS with a clutch?! Needed to get a lot of speed up and push force to work. Once the batons were on I filled out the spaces with 50mm rockwool and stapled on the intello plus and tescon vana joined them. The lighter blue tape is tescon profil which has a separated backing allowing you to seal onto the intello first and hinge the tape 90 degrees before removing the 2nd backing to seal to the window. So all 4 sides are now done. I've 11mm OSB on the floor of the opening rather than batons, this sits on 60mm multitherm on top of 25mm bosig phonotherm, a structural insulation board I had spare offcuts for. As this will be sat/stood on a lot I wanted something more secure to sit the plywood on. Now, it's just a case of monitoring and checking if any evidence of condensation still occurs, maybe peeling back the tape in one or two areas and quickly checking but I'm happy for now! Lots more to do. I've to figure out the 6 x Velux openings next and box out about 400mm of splayed / insulated / air tight spaces and close off the last part of the roof. More tower work for me so!!3 points
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The last bit of soil pipe and inspection chambers that are close to the house are completed. The ICF is delivered and by the end of the week we have the start of door and window openings. The insulation is extruded polystyrene XPS 100mm each side of the concrete cavity. U value of 0.14 The windows have rebar in them before 50mm insulation closures are added. At the weekend we had a yellow wind warning for the South West, our home weather station recorded top gusts of 40mph. Iām pleased to say the R-wall ICF survived with no problems. Total man days of labour week 4 is 22 man days split between Groundworks and ICF builders. The build is going on very close to our workshop entrance which makes the delivery of vehicles and test drives limited. This week we took delivery of a previous customers Jensen CV-8 which now has a new owner who has sent it to us for further works over winter.3 points
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Off Grid Challenges Recently, there has been a few people talking about off grid living. This is an admirable and romantic idea, and something I would like to do myself. Then reality kicks in. First we must agree what we mean by off grid. To me it means not connected to main services, but usage of public services i.e. roads, domestic rubbish, healthcare, education, policing, food, clothing etc is allowed. Basically it comes down to water, waste and power. I have come to these limitations because I cannot live without the others. No one want to see me in handmade clothes and washed only in spring water. So the first thing to look at is how much energy I actually use, and when I use it. Luckily I take a keen interest in this and log my electrical data every few seconds (a mean of 8.5 seconds). Internal temperature data is also logged. Initially, to keep things simple, I work with monthly data, but will drop down to weekly, daily and half hourly data when needed. The chart below is the big picture of what I use. Chart 1 I am generally quite happy with my overall usage and internal temperature. This winter I am experimenting a bit with the temperature as my working hours have changed after 15 years of working evenings I have gone back to working days. As Chart 1 shows, January to April shows I have my storage heaters on and use a Mean Power of between 0.7 kW and 0.4 kW, then it drops to 0.36 kW in March, then down to 0.25 kW until the end of October. As you will have noticed, there are two Mean Power lines. One is the ānormalā interpretation of the Mean i.e. the sum of all readings, divided by the number of readings. This obviously includes the minimum readings, which are 0 kW and sustained maximum 4.33 kW. āSustainedā in this instance means for at least half an hour. There are times where the Maximum Power peaks at 13.16 kW when looking at half hour data, but this may be for just a few seconds or minutes. By filtering out the 0 kW times, one gets a more realistic idea of what is actually being drawn and when it happens. This is important as it can help when choosing storage and delivery systems. Without changing anything, including usage behaviour, I could get an inverter that has a maximum power delivery of 14 kW and know that all my usage would be covered. Storage, for one day, without any inputs, would need to be at least 26 kWh once 20% efficiency losses are taken into account. The 20% losses are based on a ābest guessā as this is a very variable percentage based on different power draws, battery charging and discharging temperatures and the state of charge they are at. So what do I use my energy for. Luckily, being on E7, I can easily see what is used for water heating and what is everyday usage. By looking at my April to November night usage, I can get a fairly good estimate of my domestic hot water usage. Chart 2 Chart 2 above shows the half hourly usage between April and up to November, when there is no space heating on. The mean usage over that period is 4.2 kWh, so apart from the washing machine usage and the fridge switching on, it is fair to assume my daily water energy usage is around 4 kWh/day. This is bourne out my my higher than average water usage. One of my many failing is that I like a bath, every day, and would have two a day if I did not curb my enthusiasm. If I fitted a heat pump, to heat the water, I could probably reduce that down to 2 kWh/day. Or if I took showers, less than 1, but I dislike having a shower, though they are good at getting the dayās fat, blood and grizzle off my body after work. Chart 3 Chart 3 shows the same data, but for January and February when the storage heaters where on. The daily mean, for space and water heating, has increased to 12.25 kWh/day, so 8 kWh/day are for space heating. This works out as a power delivery, for my house, of 27 W.m-2. Using a heat pump could reduce that by a factor of 3, so less than 2.6 kWh/day or 9 W.m-2. Looking at the mean internal air temperature, I see they are within 0.5Ā°C. This is good as it shows that my heating regime is working well and does not need adjusting. So having got my usage figures, and estimated some usage figures if I changed to a heat pump, what can be done about generating energy on site to cover approximately 8 kWh/day. My house is small, and the roof will only support, at the very most, 3 kWp of photovoltaic. It is also less than ideal facing with the optimal side facing South West. Looking at PVGIS to get an estimate of what I could generate, highlighting December because it is the worse month and with similar usage to January, it shows that there would be a total generation of 24 kWh. That works out as around 0.75 kWh.day-1 It is not until April that I could cover my usage, and by October a deficit would be showing. The deficits are in the table below. Month Usage /kWh PV Generation /kWh Deficit January 248 31 -217 February 232 58 -174 March 248 129 -119 October 155 83 -72 November 180 38 -142 December 248 24 -224 Whiles the above energy deficits are not that large, they need to be covered. Even if a battery storage system was installed, without the generation capacity, regardless of how spasmodic the generation, it would still not be covered. The only realistic generation method is to use a small generator. Using Decemberās data, as it is the worst month overall, on average, a 2 kW generator would have to run for 4 hours a day once efficiency losses where taken into account. During these 4 hours, a battery system of 26 kWh capacity, could be efficiently charged with 8 kWh of energy. By having an oversize battery storage system, more effective charging and discharging can take place, and the system will have a longer lifespan. It also allows for some days to probably not run a generator at all depending on the weather. My choice for a generator would be bottled gas (LPG). While diesel may offer a small improvement in efficiency, they are noisy and if the stored fuel gets some water in it, can be expensive to rectify or repair. Gasolene to LPG is a tried and tested conversion. Ideally a combined heat and power (CHP) unit would be used as these offer the best possible efficiency with about 30% of the fuel input turned into usable thermal energy and 20% into electricity. Unfortunately there are no easily available small CHP units or around 5 kW total output. This would mean that a DIY solution would have to be made. This would be an interesting project. There are some small capacity, water cooled, twin cylinder motorcycle engines that may lend themselves well to this application. There are also cheap, permanent magnet, low speed, direct current current motors that can be driven as a generator. Noise would be the biggest problem with a generator, but as it may only run for a few hours a day, then it can be used during the daytime. It can also be buried in an earthen bank, with secondary inlet and exhaust systems fitted. Modern cars are very quiet at low revolutions, no reasons that a modern motorcycle engine should be any different. My car, and old diesel is quite quiet at tickover, and it is using 1 kWh of fuel per hour. So to conclude, while it is not possible for me to be āoff gridā, with a larger, more isolated property, and the use of a generator, and about Ā£25,000 of investment, I could be off grid.2 points
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I've been out with my back for a bit but now taking Pilates classes and everything feels fine so far. Been crawling around the new attic and installing the Intello membrane and taping for air tightness lying down and in difficult positions without issue. Phew!! I've put a call into the Plumber for first fix and will see when they are next available in 2025. Once they are available I'll book the Electrician. Updates are as follows: Interior stud work for outside walls nearly completed except for open plan area. This is provide additional space for more insulation and a service cavity. 95% of Moy Metac insulation fitted, hope to complete today except for specialized areas (Velux and Oriel Window) 95% of air tightness taping completed except for door thresholds and and Velux/Oriel areas. I've used up my extra rolls of Tescon Vana tape and did a quick run to pick up more from ecological before they shut for Xmas. Needed 2 more rolls, so got 3 !! Very few places stock it and usually I get it delivered but I plan on working on the house over Xmas and needed to have it on hand or I'd have to wait until 2025 to get more! There are some trickier areas to get airtight where studs protrude / the roof intersects, I'm just taping the hell out of it! And using other sealing products to help. The place is a lot quieter with the insulation in place and even though its 3oC outside, the attic work was comfortable as the heat from my efforts is being retained up there! Helps a lot but when I take a break and sit downstairs it gets cold fast and I can see my breath!! Thinking about the outside drainage and have a shopping list as not heard back from groundworker so if I have to do this solo wanted to figure out what I'd need. Tempted to buy now but need to stop distracting myself and work out exact quantities of internal products needed to finish insulation, plasterboarding and to fit out bathrooms I'm the proud owner of three toilets, a wall hung cabinet with sink, tap and led mirror. First time buying any of those! The plan is to get a working bathroom up by Spring so I can ditch the Tufloo outside! I can flush by bucket! So, what a 2024! Slower than I expected but I'm nearly ready for 1st fix and when the trades get onsite they won't hang around. I found an excellent bathroom outfit who can provide a tiler and everything I'm looking for and are local. I plan to let them tackle the main bathroom and all the tiling but may do some of the ensuites myself if I feel up to it! I've used 53 rolls of Moy Metac so far and am the owner of a wide array of power tools. Am proficient in working without main electricity and just off battery power only most evenings (No temp supplies allowed where I am). All the evening work has added up nicely! Best wishes to all planning or executing their projects and hope all goes well for you in 2025!2 points
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Not posted an update in a while but was focused on getting the outside of the house rendered, painted, guttered and drill vented before the scaffolding came down. It was off hire on a Monday and I worked 11-12 hours days on the Saturday and Sunday to get through a few tasks including chain drilling the MVHR vents (2) among other things. Basically anything at height. Anyway, while peeling the masking tape off the soffit while lying down on my side I moved to all fours to get up and my back went into spasm! I was still able to move around but the next day it was sore. Off I went to the Chiropractor the next day and he thankfully sorted me out. A few weeks later and I was putting the floor down in the new attic and again lying down while slightly propping myself up to secure the T&G OSB with screws and I felt my back get sore. The next day again I was in agony and off to the Chiro the next day. The following week I took a different approach to finish the attic, very carefully, and remaining standing on the ladder all the time working backwards towards the hatch opening. Thankfully this avoided any further injury and I completed the task. Fast forward a few weeks later and I visited my mum, contracted covid and while propped up in bed the OTHER side of my back went. And this was no fun. No Chiro for me while testing positive (had to wait another 7 days) and it really set itself in. As soon as I tested negative I booked in to the Chiro but despite two visits it was still sore. I could do a 1/2 day at the weekend and a good nights sleep could repeat but it was hindering me. I'd booked 30 x 2x4 and 100 2x6 for delivery this week before the latest episode and had taken the week off work. After they arrived on Tuesday (I insisted on a HIAB thankfully so they could be dropped inside my boundary where I could secure it) I moved the thirty 2x4's inside but felt my back beginning to go again. I lay down but it was getting worse so I covered the remaining lumber and headed home. A few bad days to follow. I tried one Physio my neighbour recommended on Wednesday but it didn't shift the slow, gradual healing along much. I tried Panadol, Ibuprofen, even CBD oil but nothing was helping. I went to a local Physio yesterday and have received some treatment and exercises so I'm resigned to 2-3 months of recovery (my estimate, not theirs) to make sure this is really healed but start Pilates as soon as the Physio says I'm ready. I've been resting up all week and just have to accept I'm the weakest link! In an 18 month project so a few weeks isn't that much but I'd hoped to crack on this week after covid etc. Not to be!! Yeah, so take care of yourselves, especially if you are solo. I've accomplished so much over the last 10 months to get here, it was just one deadline where I pushed my body too hard and am now paying the price. It was a fear of mine but now its here I'm just going to rest, get back to work, wait for my back to be comfortable again (it's still sore) and take things easy for a while (I can plan electrical, home automation etc in the meantime!). How do people in their 60's even do this?!! I'm in my 50's and finding it hard! Fair play to those folks!! Anyway, Off to lie down, I'll call a few favours to get the lumber indoors when I fell I can help at least a little and only tackle jobs when I have a good back regime in place. I reckon it's 8 more months to finish. Can't wait!!!2 points
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Week 9 and 10 The gable ladder is up, and the OSB 3 is installed over the rafters. The overhang supports are shaped for the secure attachments and put up. The South side of the roof gets its cross batten. The scaffolding comes down, unfortunately due to miscommunication between the director of the company in the office and the director working on site the scaffolding comes down before the North side gets battened. The builder has given us the materials and refunded us an amount for the labour. It was always our plan to try and get the foundations and walls put up by the same company, so there is no doubt about site measurements. During the tendering process we found it very hard to get a groundworks team who worked closely with a builder where the combined price was what we expected. We had builders who came and quoted then āghosted usā, perhaps they didnāt like us living so close to the build or like that it was only a shell build. One builder put his estimate in for both groundworks and the build but suggested his mates company could do the groundworks cheaper as he had his own equipment, but his mates quote doubled the first estimate. Which left us with little confidence in the builders estimate. Getting a detailed estimates and quotes for groundworks, build and roof became nigh on impossible, and I was quite prepared to call the whole thing off or just do the bare minimum to secure the building works had started. We had still added value to our land and it would have kept our long term options of selling the land with the planning permission commenced. Eventually we found a building contractor who could do the foundations and the build. Although I ideally wanted a dry shell before we took over the project managing, we are parting company with the builder sooner than planned. This is partly due to his inflexibility of using only his choice of solar installer who wouldnāt put the solar panels on that we wanted. The builders solar installer wanted to install 6.52kwp but I had found panels giving me 8kwp and this was better for us and the SAP/EPC. The builders installer kept looking at an outdated list and saying the panels were not MCS certified. The panels only got their MCS certification in July and despite me telling him the MCS certificate number, checking with the wholesaler and MCS that they were ok he wouldnāt change his mind. Due to the builders rising costs we decided we could no longer continue with his company and instead we have sourced our own roofer and solar installer, who will install the all black 500w panels I wanted. This has saved us over Ā£12,000 but delayed work slightly as one lot of scaffolding had to come down on the Friday/Saturday and the roofer will put his own scaffolding up on Tuesday. Total man days of labour for week 9 is 14 days. Total man days of labour for week 10 is 17 days. Grand total of labour from building contractor is 157 hours, this has been recorded by me just for reference it does not include any scaffolding, up or down. The actual cost was on a fixed price quote. Total cost to date. Brought forward Ā£45645 Payments to builder for installing ICF walls, internal load bearing walls, stud walls and roof structure Ā£95000 (ICF Ā£15,000 apx) Total to date Ā£140,645 I have quotes for Ā£20k for the roofer, Ā£8k for the solar and Ā£22K for the installed windows. If this all goes to plan thats less than Ā£200k before internals start.2 points
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One aspect of the Passive House PHPP I paid close attention to was overheating risks. As a result we looked at shading and extended the downstairs porch to shade the downstairs bedroom window. The upstairs we though about using Brise Soleil and have 3 canopies over the 3 main windows. I've been working on this for about 8 months with more than half on design and structural engineering and manufacture taking place in June. Then I spent most of July / August trying to get them to fit before bring back the bricklayer to finish some work and the day before scaffolding being taken down, finding I couldn't get the blades to fit....!! So the idea was get briese soleil drawings and have my timber frame SE come up with a plan to support them. This involved extra vertical posts either side of the windows and a big metal "caison" as I call it bolted 360 degrees into the timber structure. I got the timber frame lads to do this bit for me as it was a 2 man job and I'm a solo worker. Then it was over to me to fit the arms. There are two arms per shade with 5 x blades between them. Each arm has a baseplate, a thermal break plate and is bolted through the timber frame and caison and meets another metal plate and then washers and nuts are attached and the whole thing fits together. There were a number of issues, the first was the hole centers for the mild steel caison didn't line up with any of the the powered coating aluminium brise soleil components. Well, Aluminium is an easier material to work with so I used a step drill to enlarge the holes in everything but the mild steel. 1 Arm fitted, then the other. Next a dry fit with with the inner and outer solar sail in place so we can see how we are doing and nope, wouldn't fit! I ended up having to go at the mild steel too but it was much tougher going and I probably only ended up hardening it. Eventually I got the six arms fitted and knocked out the sails so that the brick layer could finish the final course. Last weekend I left re fitting the sails until Sunday, and the scaffolding was off hire on Monday. Not chancing my luck I went at it and found the arms for the longest blades (1.8 meters apart) 30mm too close. It was too far to wedge my body in the gap so how do I solve this. I know it was tight but thought I'd finagle it somehow!?! In the end I figured out how to use a car jack to create the space I needed and managed to get all 5 blades installed this way on all arms but it was a close thing loosing light towards the end. The rooms do look darker but I'm hoping the scaffolding coming down will offset this a bit. Of all the house projects so far, this one was my hardest! Advice: never give up, never surrender, unless it's tea time!2 points
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There were 28 cattery pens and an office building to get rid of. We really didn't want to have to pay to have this removed, so we put an advert on Facebook, and were inundated with calls. We sold the lot for 2.5k and after 3 days of removing the roof structure (didn't want to risk people falling through it), the buyers came and removed it. They left a complete mess, but I spent a further three days putting the remnants in one 4 yard plasterboard skip and 2 * 10 yard skips. This meant we were still up 1.5k, so not a bad result. Pictures of the site before clearance and afterwards. The next task is to hire an excavator and break up the masses of concrete slab. Hoping that it is not reinforced so that I can hire a crusher and recycle the waste into hardcore.2 points
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We moved from Manchester to Cornwall 6 years ago and we are very happy with the overall location. Our existing converted barn, was converted by the previous owner and is very nice but is built on three levels and has 4 double beds, kitchen, dinner, lounge and snug and 3 baths so it is far too big for us when we retire. When we bought the house I always say we chose it for the working barn apx 300m2, not the barn we live in. We are building for our future in the hope that we can continue to live her a long time, if it takes us 10 years to build we will be 65 when we move in. My husband has a history of bad backs a bungalow with no steps and easy access is high up on our want list. More recently our Greyhound is refusing to go down to the snug in the lower ground floor at night preferring to stay upstairs in the kitchen. He is incidentally another reason we bought the property, two fields he can run off lead. We donāt want anything too large, a well insulated bungalow that will be cheap to run and maintain. We have a small cow shed on our land and although our property is listed the cow shed is outside the curtilage of the property and built in the 70ās so does not require any listed building planning consultations. When we purchased the property a new build was never on the agenda, but it is now. In September 2021 we engaged the services of a planning consultant with a view to demolish the small barn and replace it with a new build, his view was favourable. In January we then approached an architect who suggested full plans would be best since what we were asking for was in keeping with the surroundings, not that much larger than the existing barn and since it was visible from the listed property more detail such as windows and cladding would be required. Two months of absolutely nothing happened then in March we met up to discuss our requirements and finally in May we submitted our plans. In June we had our necessary bat and bird nesting survey, the gentleman who conducted the survey nearly started looking at another old stone barn until we corrected him and he then told us that bats wouldnāt like the old cow shed as it would be too hot in summer (tin roof) and too cold in winter due to the holes, drafts, and thin wood walls. Then in August we had the Phase 1 preliminary risk assessment, required because we were previously farm land. From the survey I learned that in 1884 there were two wells 165m W of the site another 580m SW of the site and two quarries quite a distance away and in 1906 a smithy in the village, no surprise there as there is a house called āThe Old Smithyā . The geological map indicates that the site is underlain by the Bude Formation - Sandstone. Sedimentary Bedrock formed approximately 310 to 319 million years ago in the Carboniferous Period. The report was very detailed but returned very little about the land the barn is occupying, that a visit to site wouldnāt tell you. Nothing bad was reported so we were happy and we continued pushing more paper around. Eventually its our turn for the case officer to look at us in detail and we get conditional approval in mid October 2022. Mid March 2023 and we have submitted our building regs drawings and my Part O Spreadsheet, window amendments to the planning department and the SE has quoted and is starting on his work. We are over 150m from the fresh water main so will need chlorinating. I found a great guy who has dug the first trench for the Water, Electric and Openreach, he will return when the new build is ready for the second trench to install the services into the house and will then chlorinate the pipework. Site electric is in from the pole in our neighbours yard towards the Old Cow Shed. We were offered a good price by National Grid for 3 phase, they would have struggled giving us single phase due to lack of supply network and another new build close to us in the village has gone off grid because there connection fee was too expensive. We wanted 3 phase any way as we hope to fill the roof with 30 solar panels facing SSW with no shading. As soon as it warms up and the field is firmer we plan to start clearing the site and moving the spoil down the field into our larger field. Doing it now would be like making a mud bath. Sometime between October and February we will demolish the barn and this time next year the new ICF build will go up. In the meantime lots of planning continues and Iām going on a short plumbing course. The husband is an Electrician by trade and can do some plumbing but hates getting down on his hands and knees now. Last year I tanked and tiled our existing en-suite and have learned all about wet wipes and silicone so another job moved from the husband to me. š The main photo shows the site electric and the drive leading up to the cowshed to the left at the end and just on the edge of the photo are the old stables used as workshop storage each stable bay has a different items stored. A new entrance to our field will be made diagonally from the site electric to the left of the old cow shed which will make our farmer happy as he currently has a very tight turn left just in front of the cowshed. He comes twice a year to cut the grass and in return he usually takes at least 15 round bales away. The other images are from the architect but are already out of date. To pass Part O we are submitting an amendment for the removal of 4 windows on the North elevation and replacement with 6 roof windows that offer more ventilation. Costs to date Planning Consultant Ā£600 Council planning application fee Ā£500 Bat and Bird nesting survey Ā£370 Phase 1 preliminary risk assessment Ā£740 Architectural Design and planning Ā£3000 Building regs Drawings Ā£1250 SE Ā£900 Trench and ducting etc for Water, Electric and Openreach Ā£2830 Site Electric Ā£2470 Openreach cable and ducting Ā£0 Total Ā£126602 points
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Well, it's been a busy month. I'm taking weekly Pilates to keep my back in check and so far so good. This is the first week I've taken off without any incidents to progress the house. This is the list of what I'm managing currently just to tickle my brain in a years time! Plumbers due to start any day - prep bathroom fixtures - a lot of boxes onsite! Met Electrician to get quote Electrician recommended kitchen design be finalized - booked appointment in showroom Went to get sample of Moso bamboo flooring but they stopped making their natural product. Wanted to use sample to choose kitchen door colour. Contacted the bamboo flooring company so they do ship to Ireland, working out how to get samples and if I'll float / glue and use natural or strand woven downstairs (have a bedroom downstairs to transition between if I mix) I think my foul drainage is connected to the storm drain outlet and visa versa - contacted Irish Water rep to check as plans say I'm right but the smell and sludge says otherwise! Insulation - started Gutex under roof install, walls 90% finished Getting ready to order MVHR but my preferred spot is very busy and could be too tight for all the pipes! Japanese Bath arrived, looks very nice! Bought spa reheating setup and pump Got next bank drawdown after single digit typo held up cheque requisition for a week Cracked a tooth, 50/50 if filling will hold or I'll need removal and root canal treatment! Find out in a week! Installed Rat flap 4" fine but the other pipe appears to be a 6", flushed out pipes with some water. For the external walls (internal buildup) I'm using a 40mm gap and a further 2x6 wall inside. I fill the gap with 50mm rockwool as a thermal break (220mm timber frame) and then add 100mm Moy Metac to hit my U values. I've to use Gutex under the roof in a 60+80mm offset layer with ejot screws & washers and then a 2x4 stud to hold it all in place. Both setups give me a 40-45mm service cavity although the 92mm MVHR pipes will need more carving out of the Gutex when they are installed. I installed Cellecta Screedboard 28 upstairs to provide soundproofing on the floor. You glue these together and leave a 12mm gap around the room edges for some yellow foam they provide. I ran out of boards and had to get some other boards (5) for the landing as I'd miscalculated and they only ship pallets. I also left a 925mm square gap for the ensuite shower. The boards are heavy (18kg each) - I had 42 of them but needed another 5 for the 33m2 area I wanted to cover. I might still add sound insulation between the Pozi joists but for now, I'm happy! My poor car has been taking a lot of runs to the dump lately, offcuts and waste just builds up. I finally got rid of 20 or so pallets lying around so the driveway is clear for work next month. Just need a working toilet to get rid of the tufloo! So, about to start first fix and have a lot of stuff on order / about to order to get me through that. Am choosing Fermacell but can get 2500x600 sizes locally. Finally - I nearly paid the 8K heating deposit to a Nigerian who had got in between the communication between me and the supplier. They asked me to send to a GB CoOp bank IBAN which I thought odd and then followed up that the invoice person was on leave and had I sent the payment yet, everything was ok their end and they were waiting. Luckily I phoned the supplier and we realized what was going on so nearly 8K lost, goes to show! I got lucky as the delay in getting my next cheque from the bank meant I didn't have 8K to send anyway! If something does add up - ring!1 point
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After removing the old heating system a couple of weeks ago, the engineers arrived at 10am Monday morning last week - waiting for the delivery of all the 'bits'! We'd installed a couple of electric oil filled radiators for mum and dad and luckily the weekend was mild. The lorry arrived around 11am, things were unloaded and taken into the back garden, then the guys all disappeared to go and get the pipework..... So after lunch, back the 2 chaps came and installed the ASHP into the back garden, with pipes into the roofspace. (one lives in Stamford, 2.5 hrs drive from here! - no wonder it took a while for them to arrive.) Tuesday, we had 3 guys, ftting the radiators into the place. I was told the electricians would be there thursday and friday to connect everything up. Wednesday 3 guys again, all sorted of things were now fitted into the cupboard and the radiator installations continued. There were 2 under bench blowers in the kitchen as there are no walls for a radiator. They were fitted but not connected - needed an electrician. Two radiators had to be removed and replaced as they had faulty paintwork (nice to know they arranged that themselves, we didnt have to complain). Not sure what happened thursday but no electricians turned up. š Friday, 2 electricians arrived and started to connect the system. But then one said they had to leave at lunchtime! I was not impressed but to be fair, they carried on, until the system was up and running. I had a quick explanation and off they went, around 2pm. The house was lovely and warm with hot radiators! Yippee. š Saturday as I drove to a friends many miles away, we had a call from the parents - they had no heating! Grrr. But after emailing the 'boss' - within an hour, he arrived at the house and sorted out the problem - air in the system. Heating resumed. š Sunday - Mums 85th birthday. House toasty and all happy. š Dad mentioned a problem with his bathroom radiator which was so cose to the door that it could only be opened half way. email sent to 'boss' who arranged for an engineer to come MOnday. Which he did (from Stamford), he moved the radiator (cursing the idiot who placed it there) and fixed the fronts onto the under bench heaters. All looking good. Tuesday - unknown to me (they didnt tell me), there was no heating again and the 'boss' was called by Dad. He arrived after an hour and got it working again, telling them it was all sorted. But today, wednesday, when I arrived at 9am, the house was cold. Arghhhh!!! After emailing the 'boss' who arranged for his business partner (the elctrician from last week) to ring and come out. In the cupboard, the box which seemed to talk to the thermostat was flashing amber - and not sure that was right, i pressed a button and it turned flashing green. But still no heat after half an hour. I then found a manual online for the thermostat - Drayton Digistat - from which i discovered it had been set to a particular schedule for those out at work all day - ie on for a couple of house in the morning, low during the day, warmer for the evening and off at night! Not ideal for two 85yr olds, at home all day. After installing the app on the tablet - didnt work - and then on my phone, i was albe to amend the temperatures up to 21oC from 6.30am to 22.00pm with 16oC at night. I could see the Digistat registering that change and start the heating symbol. but the radiators stayed cold and the temperature did not change from 17oC. The electrician rang and I told him about the flashing light. I was told to press it till it was constant green which we did. And then i heard the pump start and water could be heard moving. But still no heat. After a couple of hours, he arrived and confirmed that while the App was controling the Digistat, they were not talking to the bix in the cupboard. After some work and a call to the Manufacturers, he re-set the system and everything seemed to be talking to each other. I was able to boost the temperature with the App and the house started to warm up. So thats the current situation - its taken several visits and several days without heating but fingers crossed, it continues to work. When it does work, the place is toasty, and I have to admit that all the guys have been great with mum and dad, moving out the way when needed, and being polite/helpful. And the 'boss' and Electrician have been quick to come out and try to fix the problem. I just hope there are no more calls. Will update in a few days.1 point
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Apart from the āpicture from the moundā timelapse blog entry, thereās not been much of an update since mid September 2022. So, get your preferred hot drink (maybe a SteamyTea), and settle back for the next instalment. Where were we? SWMBO was still in recovery from her foot infection - you remember? The one that might have killed her? The second floor ICF had been installed, and the concrete poured. Iām still going to spare you any pictures of the foot, but here is a concrete pump truck instead. So, next on the list - a roof please. But before that, the final steel beams had to be installed [FX - thumbs twiddling in the foreground and whistling can be heard as we wait for the steelworker once again], but it wasnāt too long a wait, and by mid October 2022 we had the beams installed. In late October and early November I set to work with the ground worker to do some backfilling, and of course on the days I chose to have the digger onsite, Cornwall delivered some of its traditional autumnal weather so any attempt to properly compact anything was nigh on futile. In the meantime, more joists, endless sheets of T&G OSB, vapour barrier, 160mm deep sheets of PIR insulation, and some of the biggest screws are readied for ordering. The joists arrived in and in early December I had my supervisor and client (SWMBO) back on site š, and she has graduated to being a mountain goat. She now refers to the site as her "happy place", even though we have a strong suspicion that the infection was started by a visit to a local beach. By mid April, with help from some now local family members, weād installed the roof joists, and in mid May we were ready to start boardinā, vapour barrierinā, and insulatinā. The GRP was installed in mid July 2022 (by others). Iād also been readying the Great West Wall (GWW) to have the triple glazed sliding doors and windows installed (by others), and this took place in mid August, just in time for my significant birthday. There were some fitting errors, but I have to take my hat off to the installation company, they have been back to rectify their work, and have supported me with making the suppliers change some of the sliding door fittings as they were just not correct despite their protestations. In October, we had the mains electric and meter moved from their temporary location to inside the house. Over the ensuing autumn and winter months, weāve been installing some of the final internal partition walls, running water pipes, installing more insulation around the GWW windows, and recently started on the ventilation ducting following some core drilling being undertaken (Tip: always ask for a hole to be drilled that is about 10mm bigger than you need - expanding foam is your friend. I donate my scar tissue to you all š) In December, I got made redundant. No worries, this may actually be a blessing in disguise. Next up on the list: Finish ventilation system Finish insulating the GWW Finish backfilling Electrics Floors Walls ASHP and HWC Kitchen Bathrooms The remaining plumbing Outer wall coverings But, in the meantime, we have the small matter of our daughterās wedding. DOES SHE NOT KNOW WEāRE TRYING TO BUILD A HOUSE!? (Time to end: 2 years š )1 point
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I thought I'd publish some rough figures for the running costs for 12 months. Details. 85 Sq M bungalow. North Scotland -highlands All electric (heating/DHW/cooking and running * two self catering cabins) 4 kW South facing solar panels. 0.88 ACH EPC A103 Heating set to 20ā°C DHW set to 43ā°C Year to date: Total Electricity usage 3300kWh ASHP usage 890kWh heat and DHW don't know if Samsung gen6 can split the usage? Solar Generation 4254kWh Solar export (given away) 2359kWh. I'm happy with the house, and the heat retention seems very good for our budget build. Heating hasn't been needed since mid April, and has only been on around 6 days this autumn. Obviously my biggest issue is reducing our solar export. I have done nothing in this regard with the exception of manually loading shifting washing machine / drier / dishwasher on sunny days. My issue with solar diverter is that the meter is located 50M from the house (in an enclosure) the house is supplied separately from the cabins so I can't just monitor the house as the cabins maybe using power. I'm in the early stages of exploring using ESP-Now as a CT clamp monitor and building a diverter similar to how @ProDave and others have done. How do these figures look? *We had around 170 days of cabin usage which use electric for cooking/heating and the laundry.1 point
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I really hoped that now we are progressing after our suspended floor saga that things would get better, but something somewhere is determined to make sure that doesn't happen. The only change is that this time the things that have gone wrong are not build related. Firstly, my brother, only 63, died of a heart attack with no history of problems. I spent 5 days with him and his wife / kids in intensive care hoping against hope that he would pull thorough, but at 6am 6th Feb his heart gave way for the last time, no more restarts, RIP Alan š Just before that, 6 days before, I got told that I've been made redundant, as the only breadwinner that's another major blow, the build funds are sorted, but we still need to eat and pay the bills and run the cars. So, forget build PM I'm now looking for a job that offers enough for us to live on. The only snifter I've had would be a 20k reduction in pay with an hour's drive each way and 24hr on call once every 4 weeks. I may be desperate, but I'm not that desperate yet. The trouble is I'm in my 60's so although age discrimination is illegal you can't prove it's happening. But, with ALL the experience on my CV it shows that I'm not just out of uni. Right, back to the build. In December we had just got the details about our suspended floor. It had to have a bearing of 130mm, plus 20mm expansion foam, plus shear links. After much huffing and puffing it was prepped and ready for inspection. The BCO came out and just said yes with no hassle and went on to talking about the other parts of the build and our future under pinning of the back wall. He was really helpful and has even sent a message to the SE saying that he feels that 2.5m deep foundations is over the top with our sandy soil. He wants us to dig two trial holes of 1.5m deep and then have a site meeting with BCO & SE to discuss what we really need. He feels that the SE is being over cautious bearing in mind we are converting the barn into a single storey bungalow when there have been no issues with the existing barn over the last 70+ years. This will all happen about March as hubby is going to build this 'room' first. This will actually be our hall and snug. The above is the inside wall of the cavity wall up to DPM. As I speak the mostly external wall is finished although the bit nearest stays internal as that borders the kitchen. I wanted a 'proper' wall for hanging a sliding door and kitchen cabinets. It was already a separate space when it was a barn so it is a bit like an extension. The long awaited concrete pour happened, at one point it looked like they might not make the slope as it was raining, but after a lot of slipping and sliding they got there. bit of a wet day for it, but all dry now The only other thing we did this month was buy a block saw at auction (for not a lot of money), it needs a new engine as it's been stood outside for years, when hubby took off the old casing it was obvious just how long. This is how it arrived and this was what was under that casing. I wonder how many years the birds were nesting. We actually got 2 for the price of one, when we got to the auction to collect they said, oh there were 2 of these in a lot. So, hopefully we can make a bit of money by cleaning, replacing the engines and servicing. These beasts are seriously expensive to buy working at about Ā£750. Hubby has worked with a company in the paste who are going to do the work for us and refurbish so we should end up with at least one working machine for less than Ā£250. I've not been able to work for over a week on the build and we stopped for 10 days over Xmas so a very short month. Once again, I'm just hoping next month will be better, but somehow I'm losing hope on that front.1 point
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After obtaining planning, i got my building controll aplication under way. I had 2 options - Pay Ā£1100 for Building Notice - Pay Ā£900 for Full Plans. Everyone on here recommends full plans, and it was a cheaper fee. I knew i'd have to either pay for the plans or do them myself. I opted to do them myself after loads of research on this forum (particiularily inspired by @HerbJ ) Here's my version of Herb's spec. Building Regulation Specification Redacted.pdf I paid a structural engineer to do the calcs. And then I did all the details, layouts and thermal calcs myself. EWIPRO-A025.pdfnwtc.01.pdfnrtc.pdfnftc.01.pdfewtc.01.pdfeftc.01.pdfDRTC.01.pdfDCTC.01.pdf1 point
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I've been looking forward to getting to a point where I can park my car in my driveway again, and finishing my July Post with a part 2 here to mark a finish to my Driveway project finally! Took a bit longer than the two weeks I was hoping!! I just finished adding up the damage and it was @ ā¬7.2k all in all. I think the length of time increased the costs as there were days where I couldn't get to use the compactor and I had to get it back a few times to progress the project on. Some notes observations below: The big Diesel Compactors are heavy duty brutes but also take a specialist skill to start. They are all draw cord and they pulled the arms off me for 25 minutes before I gave up. I was shown how to start it but had to return it to my embarrassment and downgrade! Drainage took a lot longer than I imagined, plumbing in the drain channels was very difficult - I replaced both gully traps and one was encased in concrete by the original builder! Just getting the right couplings and things to fit took me a while to figure out. SDS comes in different sizes, SDS Max chisel bit wouldn't fix my SDS drill so ended up buying an SDS Max drill off Screwfix! I now own 3 angle grinders, started with none! A Screwfix one that won't let me change the grinder to anything else, then a 5" DeWalt, then a 9" Makita. I prefer the cut using this to the block cutter but the dust is gruesome! Grab Hire worked out well, took away 2 x 20 ton loads to clear the site and was able to drop two loads of MoT 804 exactly where I needed them. All moved by hand / wheelbarrow at that stage, was very difficult to find anyone hiring a skid steer for one day. Lots more sand and cement than I thought, all mixed with a wheelbarrow! Using a digger is scary when it starts tipping to the side due to doing something stupid! Two injuries: #1 drilling concrete screw into wall for new side gate, it got stuck and the SDS drill spun violently out of my hand, 6 weeks sprained finger didn't help! #2 seagull poo'd above and dropped inside my goggles, put them on and got acid splash into my eye. Now store goggles between jobs closed to the sky! Broadband issue is fixed - tree roots crushed the pipe on my neighbours property, stump was still there for years. I tried to find the pipe to create a new junction to my new house hear the boundary but only ended up finding the gas pipe by accident with the digger, just the tape over the pipe, where it shouldn't be - should be out on the road according to the gas map. Went to the other end near my old house and finger traced the pipe to a point near the new boundary and created a shore there. Thankfully after two years complaining a crew came recently out to remove said stump, run new draw cord and I'll have no issue getting broadband into my new house now, 1 less worry So I've to finish the very front and put up two more concrete posts and panels. I've to grout using Rompox jointing compound and see how long that takes. Hopefully it will keep the weeds away! But at least I can relax a little bit and use the driveway again. Would I go it again?! Well, I learned valuable lessons, to pace myself, what I can do when I put my mind to it, very useful for my self build next year. My body is certainly feeling the pressure and I'm glad I'm in my 50's and not my 60's!! I overestimated how much work was involved but learnt a lot in the process, not just specifics but about groundworks and hiring plant and grab hire which was new to me. I did get a digger & driver for a day and could see how they made short work of things compared to my efforts so picking and choosing where to spend money best is a wise course of action! Full costings below if interested! I Kept all my receipts for idle curiosity! All inclusive of VAT. Best of luck to anyone out there thinking of doing same! My Driveway area is 75m2. 7265.52 Total 1984.38 Tobermore Paving 210 Paving Block Cutter (ā¬400-sale afterwards) 200 Recessed Manhole Covers 32.69 Spade 690.78 Sand, Easypost, Cement,Gravel 100 Diesel Compactor - unable to start, returned! 32.66 32mm plastic waste pipe as screen level 300 Compactor Rental 39.92 Donegal Quartz stone 89.95 Dewalt Angle Grinder 102.57 Sand/Cement/Gully 44.95 More Gullys 35.47 Lubricant / Sealant 147.08 Donegal Quartz stone & gravel 24.48 Plastering Sand 76.65 Sewer Gullys 11.32 Sewer Pipes 19.56 Sewer Pipes 19.19 Concrete Screws 200 Hire Compactor 500 Hire Digger 19.58 Plastering Sand 86.35 Manhole Cover 292.15 Plant Rental 69.65 Cement mix & misc 45 post and line levels 93 replacement wheel for wheelbarrow & cement 17.7 side gate lock and hook 5.99 petrol can 284.55 rompox jointing compound 12.45 tape 257.31 sds max drill 82.04 kpost 7.15 coupler 38.8 drain caps 15.95 sds max drill 37.25 bits and sockets 38.95 draper cold chisel 700 Grab Hire - removal of concrete/topsoil 300 Delivery of MoT 8041 point
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Results for us as they come forward...(and not what I expected) Our Cool Energy inverTech Air Source Heat Pump CE-iVT9 4.3kW-9.5kW has been on standby only, for the last few weeks, and I have measured the power consumption. It appears to use about 0.1 kWh an hour. That's about 2.25kWh a day in 24 hours. We use a Solic 200 to direct our excess electricity produced by the PV to the hot water immersion. Whilst the Solic way of heat the hot water uses more energy, because it only runs using power we would otherwise give to the grid, its better for the bills to turn the ASHP off all together rather than use it to heat the hot water tank. You would think that with a high COP it would be better to use the ASHP but with the other things on in the home and the car being charged, you can never be sure your not buying all the power. Secondly I think the ASHP runs at a minimum of about 1.5kW when heating the water. The Solic can use any spare power from the PV: 10 to 3000 Watts. We could turn the ASHP off altogether and on only when we need hot water and I have decided this is a bit fiddly so won't do it. Another benefit is the fact that the hot water tank is set to 70C ( the ASHP will only do up to 60 and that is at its least efficient) and this lasts us at least 2 or 3 days before needing to be heated up again! ( We do have a super insulated tank) Days when it could be cloudy and we would have to pay for the power. ( We will turn it up higher in the winter and use it as a thermal store for night time warmth...) And finally I would rather wear out the Ā£50 immersion than the Ā£3180+VAT ASHP! Good luck with your project. M1 point
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The next stage of the setup of the site took place over the last 3 weeks. with some good progress. The trip up North, 433mile from our current rental in the NW of England. I set off on Wednesday morning in the 7.5T truck, and the 2 dogs for company. I took some materials with me, and had a gut feeling I was overloaded. I had worked out the approx. weight of what I was taking, but was unsure of the TARE weight of the truck. so I didn't take all I was planning. Luckily the nice guys from VOSA, At Carlisle (Todhills check site), confirmed my suspicions when the invited me in for a check. I was over weight, but the truck and my paperwork were all in good order, and they give the truck a thorough looking at. The upshot of this was me renting another 7.5T truck for storage, offloading the excess weight, driving the remaining 333 miles, unloading, returning the next day with the empty truck, re loading and driving back to site. 1100 miles in 38 hours. not what was planned, but you live and learn.... I arrived back on site on early Friday morning, 02.30am. and slept in the cab of the truck, until I was woke up at 05.10, by the guy delivering the Static, he was at the end of the road... Here's a screen grab of our new home arriving to site, this was 05.25 am... I hired a contractor to carry out the highway works for the site entrance, basically as he had the correct insurance and RAMS it was easier to get this stage subbed out. The idea was he would open up the site, with a 5 T digger, start the initial road and stone this up with around 60T of type 1. I would then meet on site and hire his man for a few days to assist with the pecking of the treatment plant. This didn't go to plan, they had to use a 13T machine, as it was available, so when I eventually get to site on the Thursday, due to the size of machine, the operator has completed the initial works, then pulled out approx. 60M of the road, and pecked the treatment plant hole, and I got this for free... š Having a 13t machine on site, with operator for the Friday, I needed to make the most of it, as I was only paying for the rental of a 5T machine. Mikey the operator, made short work of pulling out the remainder of the road up to the location of the house, in total this road is around 90M. Next I had him strip the area for the house. The house is around 13M x 7M, so I wanted to strip back a working area around the house, my thought was we would hit the bed rock so this was the plan, we marked out a 16M x 11M rectangle, and he set to it, it took him about 2 hours to strip the land and scrape it clean. The above is the bedrock where the house will be, and the road coming up the side of the house. (I used a geotextile as a separation layer for the road, although in sections the road is on bedrock anyway,) You can make out that there is a fall from the top left falling to bottom right, this will be made up with type 1 stone, raising SW corner of the house around 700mm, I will raise the road in this section and use some of the top soil to level this out a bit and soften the impact. The last Job for Mikey was to dig me the trench for the services, he dug a 600mm wide trench about 8M short of the Treatment plant (to allow me access to move the spoil, and a similar distance short at the other end for me to connect to the water. just shy of 60M. Friday was a busy day on 3 hrs sleep. The treatment plant also arrived as can be seen above, I went for a Tricel unit, this was based on cost, treatment, dimensions and availability. Last job for the day was to move the caravan, Mikey helped me with this and we stripped a bit more land and located here temporarily for the night North / South. Saturday I decided to get the water connected to the caravan, for this I needed to complete the trench from the standpipe to the large service trench. I never dug this on the first trip as I was concerned about the electrical supply to my neighbours property. Cables seemed to run across my field at around 300/ 400 mm depth. I used my contact at SSE and he arrange to get the cable moved / deepened. This was carried out a few weeks prior and we discussed the position of the new road, and he made a site visit and we talked about me extending the water pipe trench in both directions so that I could also lay a utilities duct to the road for broadband. So to say I was a bit surprised, and p***ed off when I cut through the neighbours supply cable. The cable was as I was worried about 400mm deep, and the marker tape was next to the cable.... How to upset your new neighbours by having their electricity supply stopped two times (1 for the initial connection, 1 for the remedial works), only for me to cut the cable for a third time.... At least they were very prompt, they arrived after about 40mins, and it took him around an hour to re-joint the cable. I then removed the water standpipe and ran my new water main up to the caravan. It will tee off for the pods at some point, and then continue up to the house. SO now I had running water in the van, and gas for the water heater and hob / oven. Sunday was glorious, so I caught up on my sleep, and had a restful day. Scottish Power were due to fit the meter on the Wednesday, so I needed to get my service cables from the meter box into the service trench and up to the caravan and to the pods. I dug a trench across the road and through to the service trench. I used a 125mm Duct, and inside here I ran some 6mm SWA to supply the pods and some 50mm Duct to run a service cable to the caravan and ultimately up to the house. I pulled the cables through, and I have put a caravan hook up point next to the static. Tuesday / Wednesday, I had 80T of Type 1 MOT delivered in stages, I spread this out using the Back hoe, and vibrating roller. so by the end of Wednesday I have the base in for the road. which will give me good access for deliveries. Scottish power were a no show..... Discussing the caravan with the neighbour they advised turning the caravan 90deg, so it was end on East / West as the stronger winter winds tend to blow from the West, and being side on would ultimately be unstable. I dug out another section of land next to the caravan with the idea of swinging the van around at weekend when Mandy Joined me for the last week. It took me and Mandy all Saturday to move the van, using the backhoe to pull it around. and most of Sunday to get it jacked up off the ground and levelled. We dug 4 pits later on in the week and concreted some anchors in to chain the van down. The van in position with Mandy getting the best job of the week to squeeze under the van and start to insulate the water pipes... Scottish Power let us down again with a missed appointment on the Tuesday with a promise of Friday.... They actually turned up late Thursday and fitted the meter, so we had power on the Thursday night. We spent a couple of days moving spoil around the site to create a mound of earth to shelter and soften the impact of the pods, this was also a planning requirement for the neighbours amenity. Still work in progress and there's 10's of tonnes more to move. Last job before packing up on the Friday was to level the base of the treatment tank pit. At this point we were still waiting for the building warrant. so couldn't actually install the plant. We end the week by getting the Building warrant approved, and the certificate for discharge for the treatment plant both on Friday. Thanks for reading..1 point
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Well we are on the way now and no going back. The groundworks guy started last week, he is putting in the road and hardstanding and will do the insulated foundation under my guidance and I will assist. It's a good relationship and he comes when its not raining and is well experienced in groundworks. He is actually building his own home just now too (we are similar ages). The night before he came on site...I was hurriedly arranging site insurance (horrific cost of over Ā£2k - but it is for 24 months) that was sorted, then in the dark I went up and attached the cursory health and safety signs at the entrance. I also put a sign facing out into the surrounding fields (see pic below) as we have people who walk by and I haven't heras fenced the site hence if someone crosses the fence they should be aware there might be big holes in the ground. The digger came the next morning and we have nearly finished the access going in to the house, around 400 Tonne of 3" crusher run has got us up to the house location. Which is pretty damn close to what I calculated, we were put off my rain somewhat this week which suited us both as I was stowed with my normal job, I did have holidays booked but couldnt get off as I had too much on. However come Monday..I will be off for a week.... I 've been busy at night over thinking, over engineering and done far too much detailed planning around drainage and ducts. But I'm nearly ready. The Kore Insulated foundation system came in December....I can tell you how glad I was that i brought it in before Brexit. I'm hearing stories that it is completely problematic now. I was missing some EPS for a thermal break between man slab and integral garage but steven from Kore sorted it and should be here next week just in time. I'm spending my night tonight comparing prices of drainage which I'll bring on site on Tuesday. The groundworkers will be back Monday and we expect a big week full speed ahead, we will scrape the foundation out (the footprint top soil is removed) get it level, then fill with Type 1. Then surveyor here on Wednesday to set out profile boards with, I done all the ACAD drawings for him to place it all and do the ducts and drains and insulated foundation corners etc, He's also been really helpful and proactive. The final UFH design is done, I'll order the pipe on Wednesday too and they can get it next day, so that's fine. Next week is a big week and I'm excited...I've planned some bits to death, but in reality we will just see how it goes. Some pictures attached because that's what a blog is all about Jude was thoroughly enjoying the water and mud!....wish us luck! 20210115_154740.mp41 point
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Since our last entry we've been concentrating of getting the standing seam roof covering on. It's one of those jobs where it would be nice to do someone else's roof before doing your own. We're using a roofing system from Blacho Trapez, broadly similar to the Tata colourcoat. It requires no crimping and minimal special tooling. It's around half the price of Colorcoat. The HPS200 coating we chose comes with a forty year guarantee. Our first impressions is that it's a quality product that's really well thought out. I'll raise a topic thread on the roof system with detail information from our install.. Here's a link to the Blacho documentation for more info: https://www.blachotrapez.eu/pl/26/instrukcje It was another Buildhub find. Back in April we came across an entry where one of the members @Patrick Who wanted to buy his roof abroad and was looking for someone to share transport cost. Enter Patrick, we exchanged emails and found we were going to need a roof on a very different time frame as Patrick is still in the site clearance phase and we were going to be ready to start in around six weeks. Lots of emails were exchanged and there was much head scratching over which components to order, In the end it turned out that three Buildhub members wanted roofs making sharing transport even more attractive. Patrick had been in contact with Blacho for some while, he's multi lingual himself and has a Polish wife. Without their help it would have been just too complex to sort our way through the parts catalogues even with the help of google translate. Having managed to get a list of parts we thought would do the roof, it occurred to us it would be good to get the guttering from the same source. It proved to be a step too far, we decided against it as the chances of getting all the required components correct the first time round was just too daunting, All is not lost though as it now looks as though there may well be an opportunity to get some steel guttering from them in future to replace the UPVC we have. Back to the roof and installing it. The three roofs were ordered and transport arranged to collect them from the factory on 03rd and deliver them to the UK on the 6th. The other Buildhub member ordering a roof is Greg, who is a builder with a yard with plant to unload and was happy to store the roofs ready for collection. The initial plan was to have all three roofs delivered to Greg's place and then we would collect, again Greg could help out as he has a lorry. The only slight problem was some of our roof sheets are 7.2M long and too long for the lorry. More negotiation with the transport company and they agreed to do a second drop off for a an additional 200Euros. All set for an 11:30 delivery on the 6th, we had arranged to have help to unload, no machinery just bodies. To our surprise and dismay we turned up on site at 7:40am on the 6th to find the delivery lorry already waiting...with just Pat and I to unload...by hand. Help was at hand in the form of the two guys who had come that day to do our roof insulation spray foam. They were brilliant, and between the four of us we had the roof sheets off their palettes and safely stacked on site. In addition to the sheeting there where also two smaller pallets for the other roof components, such as barge boards, eaves edges, screws etc. The lorry driver was getting a little fraught by this stage as it was all taking longer than it should have, not aided by lack of a shared language and the delivery documentation all being in Polish. Having unloaded and sent the driver on his way we started to look at the delivery documentation, this time under less time pressure. It turned out we had most of Greg's and some of Patrick's accessories. No big deal as we had already arranged to follow the lorry to Greg's yard to say hello and to borrow some roof tools that he had kindly offered to lend us. Meanwhile the delivery of the materials for our render arrived, 72 x 20kg sacks plus 20 x 25 kg tubs all to be shifted onto site..Just got that cleared when our MVHR system arrived, hotly followed by a soffit board delivery. Once done we set about loading the roof bits, only to find the length and volume of bit's overwhelmed the Jazz and we had to borrow a van great for volume but not so good for the 2M lengths and required me driving with my seat fully forward. Two and a half hours of agonizing cramp we arrived at Greg's, said our hellos and exchanged parts so we had the bits we needed to complete our roof. Finally got home around 10pm, oh the joys of a self build. A day to draw breath and it was time to start putting the roof on. The sheets themselves are 540mm wide and supplied to the customers required lengths up to a maximum of 8M, Being just 0.5mm thick steel they are not heavy but they are fragile, picking up a long sheet badly will result it it creasing, so care is required handling the sheets. The sheets had been packed at the factory front to front with polystyrene packing spacers which had stuck to the surface of the sheet requiring it to be cleaned prior to installation. After a bit of head scratching we decided to use a ladder to support the sheets. With the ladder tied to the scaffold we loaded each sheet, one person pulling the sheet from the top and another raising the bottom of the ladder we managed to slide the first sheet onto the front of the roof. All a bit āHeath Robinsonā but it worked. Each sheet was then fixed in place and the process repeated. Soon we had a good part of the front roof in place. Cleaning loading and fitting was taking about an 90 minutes a sheet. Doing uninterrupted areas of roof with decent access proved straight forward and the front part of the main roof was done in a couple of days. Then we started on the rear of the house. This part of roof has two large roof lights and requires sheets to be joined as the roof length 10M exceeds the 8M max sheet length. The roof has two sections one slightly shorter at 7.2M, the largest of the sheets we had ordered. It quickly became apparent that there was no way we could get a 7.2M sheet onto the roof from the rear of the house. At this length the sheet is very fragile and requires multiple supports to stop it from folding. We quickly abandoned any hope of using them. Fortunately we had ordered some surplus material, so not the end of the world. We decided to start on the side of the roof with the roof lights to allow us to minimise sheets cuts. Partick had kindly volunteered to come over to get some first hand experience of the Blacho system. We started framing the roof lights. All did not go to plan and found that we had a 10-15mm alignment problem, nothing to do with Patrick just a bad datum line. No easy way to correct this so we removed the sheets and started again from a more accurate datum line. Second time round was a better result all round and we were able to continue across the main roof section. A lot of work but worth it..now we just need a good downpour to validate the flashing. . By good fortune a thunderstorm provided a test for the flashing, all was nice and dry round the roof lights. Sigh of relief all round, the roof is now on.1 point
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So I'm still here, plugging away. Apparently I have a roof that is constantly underestimated in terms of the amount of work required. Both chippies and roofers took weeks longer than expected. Still, all part of the fun! Since my last update the cut roof elements were completed, dormers etc. Tiling was completed this Monday. I've insulated the loft. Marley Cedral cladding has begun in the past couple days. Next steps are for fibreglass flat roof to hopefully be completed on the balcony on Monday, then rear bifold doors and front balcony Velfac sliding doors to be installed. I will then FINALLY be 100% watertight and ready to attack the inside in anger. Few photos of various bits and bobs below.1 point
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Firstly, for all you lot waiting with baited breath for my next blog update, my apologies! Since the house was opened up for guests I've needed a bit of time to switch off from what was a very full time project for the last few years. When we first opened to guests the house was missing its decking. I had gone through various ideas for the design of this, and in the end decided that less was more, and made it a fairly minimal affair, just somewhere to allow access to the big sliding door and give space to sit and enjoy a cuppa or glass of whatever, whilst looking out over the views to the loch and the sunsets. Due to the big change in height, I decided to make the seating integral and do dual duty as part of the step down as well. This has worked pretty well, I think, with the advantage of dropping the height of the decking and preventing the handrail from obscuring the view from inside the house. There's still some tidying up to do- paths around the house, and some cladding trim to finish off the decking itself- but it's a big improvement on how the place looked a few weeks ago.1 point
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I started the project with a pretty clear idea of what I wanted: the 'contemporary vernacular' style that Skye has embraced is a modern take on traditional proportions, using simple materials to create stunning properties with clean lines that sit well in the landscape. The best known examples are those drawn by Dualchas architects, with their designs featuring on Grand Designs and in various magazines. I seriously looked into a 'Heb Homes' kit but this would have been way out of my budget. Another contender was Loch Dhu. However whilst these provided inspiration, ultimately I decided to go it alone, both for budget reasons and because by now I had the bit between my teethe and wanted to give it a go. What all of these designs had in common were: simple, vernacular shapes with pitched roofs; vertical board on board timber cladding; roofing in corrugated or box profile steel; and simple, clean interiors. I felt that building in these materials could yield a comfortable, efficient, and value for money house which would be low maintenance and ideally suited to my requirements as a holiday let. The initial sketches I drew up were for a one bedroom build with an open plan kitchen/diner/lounge. Most of the glazing would be on the West side to make the most of the views out to the sea. The building would be a simple rectangle in plan, with a traditional 45 degree pitched roof. It would be about the least amount of house that the two of us felt we could be happy living in- so that if circumstances changed, we could sell our existing house and move in, without it feeling like too much of a compromise. The next big decision came about entirely thanks to the eBuild (now BuildHub) community: following a tipoff by the user 'ProDave', I discovered that an exemption from building regulations exists for houses that fit within certain criteria. The exemption is designed for mobile homes, caravans, and other portable buildings, and states that the building must be less than 6x18m, have an internal ceiling height of 3.048m or less, and be capable of being lifted or towed away in no more than two sections. Whilst it is probable that the writers of this exemption had in mind prefabricated buildings, this is not actually specified. Building without the need to adhere to building regulations would be a huge boost for me as a DIY builder. I would be able to put something up that I was happy with, without having to demonstrate to third parties that I was meeting various requirements. I would avoid the costs of a building warrant, the need for inspections, and the need to use certified equipment or installers. There is a significant downside to this build route. As I would not receive a completion certificate, it may not be possible to mortgage the building. However, for me this was not an issue, as I do not intend to sell, but rather keep the building as a means of supplementing our income. In addition, the building will sit on croft land and as such could not be mortgaged anyway, without applying for de-crofting first. One further benefit is that the building could be deemed as movable rather than heritable property, and therefore not accede to the croft as a permanent improvement. If the crofters' commission were ever to assign our croft to another person (a right that they can exercise if they feel that land is being neglected) we would at least be able to remove the building and look for an alternative site for it- although I expect that transportation costs would be considerable. Having made this decision, it was now time to finalise the design and prepare the planning application.1 point