Jump to content

Leaderboard

Popular Content

Showing content with the highest reputation since 06/08/25 in Blog Entries

  1. Yes, we moved into our new house on Monday last week, pretty much 9 months to the day since we broke ground and 15 months after we purchased the plot. We know we’ve been very lucky with our build. The weather has generally been in our favour and we had no supply issues or delays. Above all, we’ve had some excellent people working for us without whom we could not have achieved the build. There are too many stars to mention here but if you look through the blog you will see them all get a shout out for their excellent work as it happened. Ahead of the move, Mrs P. did a superhuman job getting everything packed, and the move itself went relatively smoothly, with dry weather and no mishaps. Amazingly, Mrs P. also managed to unpack most of those boxes within a few days, though we do still have some residual boxes to deal with in due course. Moving in day: As we all know, moving house is always a stressful business and moving to a new house is no different. But it is a relief to finally get in - there is always the nagging fear that some disaster will strike at the last minute while the house remains unoccupied. But of course, all was fine. Is our build complete? Not quite. We have some minor electrical and joinery items outstanding, both inside and outside; we have the garden landscaping well under way but some distance from completion as you will see from the photos below. Beyond that, there is a list of jobs of the sort you’ll have following any house move: curtains, blinds, wardrobes, shelving, etc. - but these are ‘house move’ rather than ‘house build’ tasks imo. We do still have to obtain Building Control sign-off and there’s a VAT reclaim to do. On the BC front we had our ‘As Built’ air-tightness test performed by Richard Harris of Peninsular Energy Compliance this week (highly recommended). The result is 1.16m m3/m2 at 50hPa on the envelope basis. Virtually the same figure for Air Changes per Hour , as our envelope area is 583m2 and our volume is coincidentally 580m3. We are very happy with 1.2 ACH. Air-tightness test under way: We have been in the house for a week now and we are really happy with the way it feels and works for us. It’s warm, draft-free, well-lit, quiet, and comfortable; the layout and spaces are working just as we hoped. We are both sure we are going to really love living here. The plant room is (to me) surprisingly warm, running at 25-26 deg C due presumably to the amount of heat-generating equipment in there. I raised this as a separate Build Hub topic but the consensus seems to be that it's not an issue, so I shan't worry. As a side benefit, it does make a splendid clothes airing room. https://forum.buildhub.org.uk/topic/46744-hot-plant-room/ Energy use The combination of solar panels, batteries, ASHP and insulation levels seems to be working well - in our first week we used 0.7kWh from the grid and exported 63kWh. Not bad for February. I need to work out our best tariff option but that’s a job for the future. Enough talk, time for some more photos (some taken just before we moved in)... Kitchen/dining/lounge: Hall: Bathrooms - master ensuite: Shower room: Guest ensuite: Bedrooms Master bedroom: Guest bedroom: Bed 3 / hobby room (Ok, so we still have some unpacking to do.) Landscaping - plenty to do yet. The layout is literally as clear as mud to me... I'm sure it will all be fine in the end(!) And finally... Troy likes the new house - it still has yogurt pots that need licking out Dashboard: Contractor days on site this past two weeks: 15 Contractor days on site since build start: 587 person days That 587 days is well over the 500 days which requires HSE being notified of the build using form F10 (which we did). HSE have not spoken to us or troubled us at all and the F10 notification is simple and costs nothing, so I would recommend any self-builder do so - if you are unfortunate and have an incident it’s surely means less chance of getting into hot water if you registered properly. Budget: I confess that in the final weeks we have gone a bit beyond our self-imposed budget contingency and dipped slightly into savings, but that is really down to choices we have made about the quality of the fit, e.g joinery, kitchen, bathroom equipment etc., and also the extent of the landscaping we have chosen to do. We could probably have remained well within contingency had we needed to but luckily we had some leeway. Plan: We did it! Conclusion: Overall, we set out to use the entire proceeds of our previous house sale to buy a plot and build a better house, and we believe we have achieved that. Thanks once again to all the dedicated and skilled people who have worked on our house and made the build a success. Especial thanks to Mrs P. who indulged my yearning to do a build provided brilliant design input and kept the whole show on the road throughout - a truly wonderful person! That then dear friends is the final blog! Thank you for following us and for your kind words of encouragement and support through our project.
    24 points
  2. Last week our timber frame structure shot up. This week was supposed to be the second week of a two-week frame installation but the team finished on Tuesday, having worked through the weekend. And off they went, but not before I persuaded them to stand still for 30 seconds for a snap for posterity. So here they are: Brandon, Jake and Callum - Great work guys! Their early finish allowed our chippie Alan to press on with the 18mm ply required over the roof for the zinc roofing. 60+ sheets of 18mm class-3 exterior ply were put up amazingly quickly by Alan with a bit of assistance from his pals on a couple of days. The only lifting gear on site at present is a Genie lift we bought, guessing it would come in useful, and Alan made great use of it to create a novel “Ply Sheet Lift 'n' Slide Sledge”. I pointed out to him that I’ll be patenting that idea, since all intellectual property rights obviously sit with us as site owners. He seemed unbothered. Next week Alan is away on hols (not in my plan, are you sure Alan?!). Thus we were going to have a quiet week which I labelled ‘contingency’ to make it sound more important. But Brian from Wessex Metal Roofing phoned me today (yep, Sunday) and asked if they can start the zinc roof a week early... “Oh, go on then.” So off we go again - more fridge-stocking required! Timber frame details Last week I promised to say some more about the frame structure, so at the risk of boring those not wrestling with the same choices we faced,t here’s some more detail (skip to the 'And finally...' section if you’re not interested): We decided early on that we wanted a factory-built SIPS or insulated Timber Frame structure. We’d used SIPS on our previous house with positive results. I contacted a dozen or so companies and received quotes from eight companies for supply and installation of the insulated structure: four SIPS companies and four Timber Frame. The price range was surprising: the most expensive was 240% the price of the cheapest. Of course each quote had a slightly different scope but factoring in the work we’d need to do to get them all to the same level of insulation and airtightness, the price range was still over 200%. In the end, shortlisted Turner Timber Frames, whose price was near the lower end but leaving us with a fair bit to do once the structure was up, and MBC who unsurprisingly were at the top end for an impressive approach and structure. After talking it through with Geoff our architect, he agreed with us that the price difference was so big it was hard to justify the MBC approach. Therefore we opted for Turners… And they have been really great to work with throughout. Matt, their Timber Frame Manager, has been very helpful and responsive. Their price has not gone up at all as we moved from initial quote through to signed-off design (in fact they came in below their initial estimates for steels and crane hire). They kept to the agreed timescales. Their sub-contracted installation team were really good, as previously noted. The quality of the frame appears very good to my untrained eye… and Alan our chippie seems impressed as well. The structure we bought is Turner’s Super Advanced timber frame: 140 × 38mm studs at 600mm centres with 9mm OSB sheathing and a breather membrane on the outside. The pre-fitted insulation is 120mm PIR and it fits really precisely everywhere. We opted for an additional 50mm PIR inside to give us a wall u-value of 0.13, recognising that in so doing that we had to fit the VCL, 50mm PIR, and 25mm service cavity battens ourselves (though all are supplied by Turners as part of the package). Some other frame or SIPS suppliers do all that for you, but at a cost. What you see in the pictures is the frame before we fit the VCL and additional insulation - I think you can see how tight that pre-fitted insulation is - it’s really very snug all round. I was worried we might have gaps to fill but there are none. The roof is open-web 254mm Easi-joist rafters with 11mm OSB, which we paid Turners an agreed addition to have their installation team cover with breather membrane and vertical 50mm battens to create the ventilation space we need for our zinc roof. Turner’s approach means we have no unsightly purlins to interfere with our vaulted ceilings. But the roof does present a challenge for insulation. We decided to opt for blown cellulose within the roof space which should fill the open web joists, plus 100mm PIR below the ceiling, to get to a u=-value of 0.09. It meant we had to find someone to fit the VCL below rafters and make it airtight (see below). We also have to fill in all the roof perimeter gaps to stop the cellulose blowing out, and we have volunteered Alan for that. He’s delighted (I assume). We always knew the blown cellulose was going to cost a fair bit. J W Insulation from Halstead in Essex came in with a good price and are lined up to do the work w/c 4th August. Before that we need the VCL membrane fixed the roof. In the end we decided that a specialist company would be best for fitting the ceiling VCL, the airtight wall membranes, and additional internal insulation. We have South West Insulating from Redruth coming along from 28th July to do that work. So we have a busy few weeks ahead - I am hoping all that activity meshes together and the various teams don’t get in each other’s way (and the drinks fridge is big enough!). And finally (for this week)… Frustratingly, despite the frame being up for a week now, as a wheelchair user with a 300mm high perimeter foundation wall to get over I have not been able to see inside. Until today… Although I promised Mrs P. that this build would involve no heavy lifting or lugging on our (i.e. her) part, today she has been heroically moving pallets, ply sheets, and 4m scaffold boards into place, which we have screwed together make a wheelchair ramp! So today for the first time we could both enjoy the shape of our new house from inside. And we love it! It's impossible to capture in photos but we are both really pleased with how it feels, the room sizes, the vaulted ceilings, the overall layout… everything. Which is just as well really as it’s a bit late to change the design now 🙂
    19 points
  3. Blogging: an activity where the perpetrator converts trivia into prose and in doing so reorganises their own otherwise disordered mind. Possible side effects: perpetrator enhancing feelings of self importance; boredom amongst those reading; history being rewritten. I find it interesting to contemplate why I don’t have quite such a burning need to blog at the mo. I’ve always enjoyed working with wood and metal and power tools. And that’s what I’ve been playing at for the last three weeks. I’m not really at home with concrete and soil and masonry - they’re from another planet. On top of that I’m working closely with Rolly the chippy, and he is knowledgeable and experienced, which translates into me having great confidence in him, and additionally he is calm, and has a very powerful calming influence on me. So my head isn’t quite so haywire most evenings now, certainly less than it was during both demolition and groundworks. My head is also full of diagrams and schedules. Both the project and the timber frame kit are constantly changing puzzles which I do kinda understand and can usefully sit and think through - and having puzzles to occupy me keeps both anxiety and random diversionary thoughts at bay. Which is a v long winded way of saying that I’m happy with how it’s going right now. Since the last entry the house has shot up. We’ve had roughly a metric ton of steels popped on to the top of the downstairs panels. Two steelworkers, me, and a genie lift, watched by J and Steve the injured builder. It’s fascinating how banter volume is inversely proportional to difficulties being encountered. It’s also fascinating how distracting, frustrating and irritating little side comments can be from the audience. I’d never cope with stand up - even the gentlest heckling would completely derail me. Jerry and Paul however are made of more hardy stuff. Most of the steels they got up in no time, but then we got to the bogey - the longest, heaviest beam. It would have been massively easier had it been wheeled into the house the other way round, and in hindsight we’d have finished quicker had we put it back on the trolley, wheeled it out into the road, smiled sweetly at the scowling motorists who appear to turn purple if delayed by more than 2,345 microseconds, spun the beam round and wheeled it back in. In fact that was even suggested, but no, perhaps because it would mean admitting defeat, we soldiered on regardless. Regardless and in near silence. Even the audience cottoned on and were uncharacteristically quiet. Then suddenly, we got the beam to spin round above the head binders, dropped it into place, bolted it up and the only thing drowning out the huge sigh of relief was the loud resumption of banter. Banter and tea appear to run our build, both as a glue and a lubricant. Feelings do run high at times and managing feelings, both my own and others, is far more important than I ever imagined. An essential part of that is that the peeps working with us seem to care about our progress, take pride in helping us. We make no secret of our inexperience and our reliance on others and so far that has been met with both kindness and determination to help us. We’ve been stupidly fortunate. Anyway, we’ve also put up the rest of the downstairs panels, including the monster 11’ wide one which was the heaviest of the whole build. Leaving that till we’d done the rest of the downstairs turned out to be a very smart move. We probably found it easier than any of the panels we put up in the first week of frame erection, despite the weight of it and the fact that it was awkward. Part of that is Rolly and I settling in to work with each other. There is now a lot less verbal communication than there was to start with. We’ve also honed panel handling so there’s less pure physical grunt needed. And of course, as time goes on with each panel fitted we’ve more room to work, and that’s also significant. With such a cramped site we are constantly tripping over stuff, moving stuff repeatedly, trying to get stuff delivered at the last minute, etc. But much as I might try to plan, at times there’s no choice but to work with way too little space. A good example is the joists. They were delivered before we’d finished putting up the downstairs panels and there’s an awful lot of them. Ideally I’d have put the delivery back a couple of days but that wasn’t an option. I had no idea how much time the limited space would cost us. Ho humm. Talking of joists that was the next job. Rolly and I deposited nearly another metric ton onto the downstairs panels by hand, (just how much does this ‘lightweight’ timber frame structure support?). I say by hand, but shoulders, knees, and just about every other available body part was deployed. I don’t know what lifting capacity each of us have but somehow when working together we exceed more than the sum of our two capabilities. It’s probably simultaneously driving progress and pushing us a teensy bit too far towards injury risk but it’s just what one does. Joists up Rolly set to making us a temporary staircase while I attacked flooring boards. The temp staircase really has helped reduce fatigue and made getting things upstairs safer and easier. Good idea Rolly. Anybody would think he’d done this house building stuff before. We’ve so many joists we almost don’t need flooring boards, but they’re on the design. Yet another metric ton of them. Plus several kilograms of this funny polyurethane glue stuff. That’s really odd to work with. The first day I came home with black gloves on, only non removable ones. I’m sure my fingerprints must have been obliterated (I certainly couldn’t unlock my iPad) so that would have been the time to do a bank job. But there was no time for niceties as the following day the upstairs panels were due and the telehandler was booked, so I had to get enough decking down to allow the piles to be dropped upstairs and sorted/distributed so the other two piles could follow. Rolly was given the day off for the delivery - he’s not supposed to be full time anyway and his skills are reserved for the clever woodworky bits. So Andy the Boss supplied a telehandler driver who was also a power lifter and another equally capable bod to help me sort the panels. When the downstairs panels were delivered they were dumped in the piles they were transported in and Rolly and I had to reshuffle them, which took lots of time and energy. This time I got the long suffering timber frame company to send me pics of the piles so I could work out which pile to do first and how to sort them into sensible piles. For once the theory worked in practice and despite the complaints about how near the edge of the deck I kept walking that day ended with three piles in a near sensible assembly order. I was pleased with myself but I had a nagging doubt - would it speed erection? As I was pondering this very question Dean the neighbour (two doors down) wandered onto site to offer his help with future deliveries. “Why wait for a delivery?” I asked, there’s tons to do and I’m certainly not too proud to accept help. Next day Rolly and I attended to the odd bits and finished the decking whilst the first lift of scaffold was put up. I’m not sure I did anything but look for discarded cups, (sort of) wash them, boil a kettle and make tea, repeat. Rolly has a near infinite tea consumption capacity but the scaffolders beat him hands down whilst managing, like Rolly, to work hard and get lots done at the same time. The song definitely has it wrong, nothing stops for tea but it gets drunk anyway. Tea is useful though. Rolly arrives way before we are allowed to start work so tea helps him cope with rising agitation as the clocks edges glacially towards 08:00. Tea (and biscuits) helps me get Rolly to stop work long enough to help me plan too. And as we drank our tea and discussed the upstairs panels Dean the neighbour arrived. “I can help for a few hours” he said. Now Dean is in his mid eighties so the average site age rose to 73 that day. Hence my initial caution. I started getting Dean to help me organise and stack lightweight stuff, but it became clear that as he tuned in to the way Rolly and I worked (it’s a kind of grunt and nod based language previously unknown to science) that more ambitious stuff was in order. Panels! The three of us got the first two corner panels up, rather effectively. Whilst Rolly was checking and bracing and securing those panels Dean and I got ready for the next panel, only we didn’t, we put it up ready for Rolly to do his check/brace/secure thing. Fast forward, and I do mean fast, and five hours later almost the whole of upstairs was up. Staggering. And very satisfying for all concerned. Perhaps the speed was helped by my sorting after all. The next day Dean pitched up we lifted the gable panels from the ground floor - there was no room on the deck to use the telehandler to get them up previously - we used ropes, crabs, ladders and way too much giggling but up they went so another keep me awake job was dashed off. Don’t underestimate the capability of us wrinklies. Not so easy was the cement board fitting next day. It’s a bitch of a material to work with and slower than I’d have predicted. But we need it done before we fit the roof trusses - finishing these and getting breather membrane on will be the first job next week. On Friday we were ready in good time for the roof trusses, all 19 of them. Two powerlifters from Andy the boss arrived just as the lorry backed onto site. It’s almost like it was planned. They took one look at the job, shook their heads and took up positions. It worked like this (after a couple of false starts): Driver on lorry pushes ends of truss to edge of lorry. Shortest guy on site grabs end furthest from house and has the job of stabilising the truss. It’s at this point I realise why I need platform steel toecapped boots. Short tempered power lifter grabs end of truss nearest the house. Truss is run towards house like a pole vaulter on speed. At last second short tempered power lifter pushes his end of truss skyward. Shortest guy at back of truss grunts and struggles to keep truss upright whilst swearing, profusely. Truss end is caught by other power lifter (the smiley one) just before it lands on the upstairs floor. Smiley power lifter drags truss upwards as shortest guy is dragged along the ground with it still trying to keep truss upright. Rolly and smiley place truss neatly on rapidly growing pile. In total there was 31 minutes between lorry arriving and the truss pile being completed - if my pics weren’t time stamped I’d not now believe it. That made even the short tempered power lifter grin. To finish the week while I continued fitting cement boards Rolly prepped the first truss for a test fitting. Getting the first truss up felt good, really good. That made me grin. I’m loving this part of the build. Yes, progress is visible, and that helps, but it’s more than that. Even when I’m doing things I’ve never done I’m in my comfort zone, and the muscle and joint aches diminish overnight, and I’m not generally laying awake worrying. OK, that probably means I’ve missed some thing or things that are really important, but I’m feeling good. Long may it continue.
    12 points
  4. After many years of searching, we finally have a plot! Our offer on this plot was accepted in March 2024 and we've only just now completed. But we're excited that it's finally done and we can move forward. Next steps: We have an architect already and a set of draft plans. We'll be working to finalise these plans and take them to planning. The site has detailed planning permission already, so we'll just be looking to vary the design -- and not significantly so fingers crossed it goes okay.
    12 points
  5. Weeks 56 to 74 The UFH is laid and the screed is providing a lovely wobble free surface for the ladders and makes brushing up so much nicer. Our neighbour kindly lent us his scaffold tower so that we could insulate the vaulted ceiling in the open plan area which is approx 5m high. This has enabled me to finish insulating between the rafters with 140mm of Rockwool and I have PIR sheets to put up under the rafters. For cutting both the Rockwool and the PIR I created a few templates of different angles and had them ready for when my husband came to help pass them up to me. Once the Rockwool was finished we both took it in turns on the scaffold tower fitting the PIR. Having a vaulted ceiling in the openplan area and partially vaulted elsewhere will give us plenty of light and nice high ceilings but for now they are awkward to cut around to insulate and ensure the VCL is tight around the junctions. The time spent doing this will no doubt be forgotten once we move in and it is starting to feel closer. We marked out the kitchen island location and dining room table location to get first fix electic lighting located and measured for the kitchen units. For my birthday treat our daughter came to stay and dog sit our elderly Greyhound so that we could go shopping looking at kitchens. We spent almost 4 hours in Wren Exeter with Harvinder but we think we have ordered a lovely kitchen and pantry. Unfortunately our neighbour needed the scaffold tower back but said we could borrow it again as soon as he had finished with it. We then decided we should book in the plasterer as things were starting to come together, rather luckily for us our plasterer had just had a job cancel on him and when we spoke to him on a Thursday he said he could start next week either Tuesday or Wednesday. As we hadn’t finished insulating one side of the vaulted ceiling we said we couldn’t be ready that quick unless he wanted to quote for fitting the PIR and the VCL, which I had already purchased most of. We then spent the weekend and Monday getting first fix electrics in the kitchen and mocking up where the TV was going to get the electrics and room wall lighting ready. Things have therefore started to move on quicker than we expected, so we are hopeful of moving in by winter this year with a working kitchen, one bathroom and one bedroom finished at least. Kitchen design render. Testing TV and speaker location. Even with the plasterboard lifter its hard with 3 on the scaff and one on the lifter, so glad I'm not doing it. Taking time off the insulation has meant I can tidy the UFH expansion foam up in all the rooms and the trip hazards we kept ignoring at door room openings, whilst being on hand for the plasterers if they need more tape etc or have any questions. Once they have finished with the VCL membrane I might finish the VCL I started before we borrowed the scaffold tower or I could take a rest from the build and catch up on so many other things, even paint schemes maybe. I have caught up on the build paperwork this weekend. The total spend to date including the provisional kitchen figure of £15,000 which includes VAT, units, worktop, tiles and some appliances so not the reclaim amount. Total to date £238917 over 135m2 is £1770 m2 for a 3 bed, 2 bath, bungalow This is broken down as follows. General £4200 Carpentry £500 Kitchen £15100 Roof insulation, inc membrane and tapes etc £4500 First Fix Electrical £1230 First fix plumbing and partial bathroom costs (ongoing) £1430 UFH £900 Drainage and gutering £8540 Floor insulation inc tape and membranes £2670 Screed £2740 Cladding (over ordered but ideas are developing) £5690 Render £3090 Solar 7.5 KWp £8570 Roof £23300 Windows £20870 no front door yet. ICF Construction £119600 Pre build costs and fees etc £15830 The back of envelope guesstimate of future spend is £35k to finish apx £2k per m2
    11 points
  6. Last night was my first night sleeping in my new house, finally! Got 1 bedroom mostly finished. Ikea wardrobes, painted, blind and floor installed. Just enough to call it a home! Lots more to do but it saves rent and commuting time. I plan to take it easy for the next fortnight as the last two years have been creeping up on me. Small projects for the short term. Getting internal doors installed (by someone else!) currently. Put some acoustic insulation around the linings and cut it back. I like the look of the wood/oak veneer. Been chasing documentation for the BER (SAP) assessor. It adds up to quite a lot. Doors, Windows, Heating systems, section plans, U value calcs. Think I have all of it now - hopefully they'll issue a BER Cert soon! My airtightness commission went sideways, lots of leaks. So one of my snags is to put air tightness tape around all the ducts to the MVHR unit and outdoors and also between it and the manifolds. The testing unit is very sensitive (even dropping it puts it out of commission for two weeks!) so I've a bit of work to do before I call them back. The Renson Endura Delta 330 has a few levels of ventilation and they upped the minimums from 50m3/hr to 127. Will see with single occupancy if I adjust this down a bit. I can monitor the unit with an app only, there's no display. I noticed when I ran the supersayer gas heater for a few hours to warm the house (as the gas bottles had been unused for the last two years) the CO2 levels hit the roof and it went to max flow rate to clear it out. Anyway, I plan to use the Air to air system more going forward and that won't cause the same issue. Had two floods to deal with. I've a japanese bath I was trying out. We'd filled the bath with a little water to check for leaks a few weeks ago and it drained fine. The bath is on a platform to allow for a trap to be installed below it. The drain for the bath just fits into a grill so it's open and can potentially overflow which is what happened after I fully filled it, used it and two days later pulled the plug! Luckily I put the plug back in and used towels to keep the water in the bathroom as it's tanked / is a wetroom so no damage was caused to the rest of the house. There is a seat in the bath so I was trying to get the most comfortable position and removed the seat. I'll probably put it back as it's a short bath and my back didn't like the sitting position on the floor of that bath all scrunched up. The seat means you only get heat around your hips so will have to have a think about it more at some stage. Or get a bigger bath! The second incident was with the washing machine last night. The discharge pipe isn't big enough for the tumble dryer, air to air condensate and the washing machine so I got an adapter that taps into the side of the pipe with a spigot for the washing machine discharge. This didn't seal/hold so it spilled everywhere. I think I'll go back to basics, replace that section of pipe and glue on a y bend to create two parallel discharge pipes and this way I can get everything connected at once and no risk of floods! My car charger won't reach the car as it's about a meter short but that's due to a big hole I've to backfill with MOT. The dust is everywhere but at least with the internal doors I can mitigate this a bit going forward! So not finished yet but I have a doorbell, hot water, heating and an amazing house to walk around in and rest a bit before finishing the final list of projects and call it a day!
    11 points
  7. As promised, I spared you a Week 14 blog due to our visit to Yorkshire for a wedding and catch-up with old friends. It was lovely to do something unrelated to the house and it made us realise how all-consuming our build has become. We will definitely try to have some more non-house time through the rest of the build. That said, it’s back to the matter in hand: UFH Two weeks ago the guys were battling through laying the floor insulation in preparation for laying the UFH pipes, ahead of the screed pour which was booked for 3rd September. In the end it was a very close-run thing - the UFH pipes were ready by 13:30 and the screed arrived 10 minutes later. Too close for comfort really: Tight project scheduling is one thing but the stress of 11 cubic metres of unusable liquid screed potentially being dumped on the site was a very uncomfortable feeling. Screed Once started, the screed pour itself (by Williams Walls and Floors) seemed to go very smoothly (hah!) and it looks fantastic. We have had 65mm of Cemfloor Therm liquid screed laid. Still in stressed-out mode I woke up before 4:00am the next day worrying about what would happen if the pipes floated up or the screed was laid too high (they didn’t; it wasn’t). (I helpfully woke Mrs P. too just so that she could share the experience - she seemed not to appreciate it.) We left the house shut up for 24 hours as instructed by the screed man Rob Williams. On Friday morning I went over and opened up to find we had a sauna! All perfectly normal apparently, but the combination of heat from the screed setting reaction, the well-insulated relatively air-tight house and (presumably) 1000’s of gallons of water created an atmosphere that made Singapore seem like a desert. Sadly, I failed to get any photos of the clouds created as the windows were opened and the saturated ‘sauna’ atmosphere hit the September morning. By the afternoon, with all the windows and doors open the inside of the house seemed perfectly normal again. Seeing the screed poured in a few hours and reflecting on how fiddly all the underfloor insulation had been to lay, made me wish there was an option for a poured floor insulation - it would surely have been so much less effort and faster? Edit: There is apparently - https://www.rtu.co.uk/assets/documents/RTU-Ultrabead-Brochure.pdf. I have no idea if it is any good, what the pros and cons are etc, and it is too late for us but if we were doing another build (Mrs P: “We’re not!”), I’d certainly look into it. Render Just to make sure we weren’t missing an opportunity to get some outside work done while the focus was on the floor, we had booked our render team (Caesar Spray-rend and Plastering) to start boarding up the 50% or so of the external walls that are to be rendered (the other 50% will be vertically clad in Brimstone Ash). So on week 14 the STS construction boards were fixed to battens and last week the base coat was sprayed and smoothed out. It already looks a lot better just for some of the shiny breather membrane walls being covered up. We now have to wait a week before the top coat can be applied. We’re using EcoRend Thincoat for anyone who is interested. And finally… Marcus from our super groundworks team came in on Thursday to set all the stainless steel oak post brackets in concrete on top of their support pillars, and also to lay the smoothest, tidiest concrete slab you have ever seen to rest our ASHP on. …Which is just as well because the ASHP arrives on Monday! Dashboard: Contractor days on site this week: 22 Contractor days on site previous week: 16 Contractor days on site since build start: 249 Budget: Getting more challenging tbh - beginning to eat into the contingency - mainly costs I hadn't properly estimated. 😱 Plan: Still on track to move in by Easter 2026. Issues and worries closed this week: UFH pipes laid. Screed down! Current top issues and worries: Insulation - the additional ceiling insulation is still a worry - scheduled for w/c 15th September.
    10 points
  8. This day has been on my mind for months. We really struggled to find a company that would visit the site and confirm whether we could get a static down the lane. In the end we took an educated guess and purchased a 2023 37x13 unit from a private seller. So at 1100hrs today, the wife of the driver (Greg Caravan Haulage) appeared in the driveway telling me I needed to go and cut some low hanging branches. We got the static on site relatively easy, but then it got bogged down twice whilst reversing it over the type 3 MOT. We had to Jack it up and then finally decided that sheets of 18mm shuttering ply under the wheels might be the way forward. In a nutshell , if we’d done that from the start we’d have got it done much quicker. It’s in position and I just need to get it levelled and on blocks now. A bit too stressful for my liking, but relieved. I’ve been more concerned about getting the static on site, than building the house.
    10 points
  9. Once upon a time a deluded wrinkly, his much less wrinkly wife and their noisy little dog left their almost fairy tale rural retreat to live in a freezing rented bungalow while they buggered about trying to build a new semi-urban retreat nearby. (How clever am I avoiding the word suburban!). Everything would have gone swimmingly but for the fact that the head of the wrinkly was just too full. It sort of still is I think. In the four months since the last post (stop thinking of a bugler at sunset even though some days that feels appropriate) much has been done: We’ve built a garage and the front of site is much less of a moonscape. All our blockwork is in, much of it rendered. We’ve now got one flat roof and two slated rooves, one with loads of solar panels. All our windows and some of our doors are in. We’ve got 240mm of underfloor insulation and a circa 100mm sand and cement screed with lots of buried pipes, of both the heating and soil varieties. The screed alone changed things to more house than warehouse - fabulous. Almost all the internal wall skeletons are back up - so now we get a much better feel for the layout which is a very good thing. (We built some downstairs walls earlier but took them down to make the DPM and insulation easier.) Most of the frame insulation is in. There’s even loft insulation in the loft - ok it’s still in its rolls ready to be fitted but it’s still there, patiently waiting. And there’s some VCL in place and we’ve made a start on the inner skin - some battens and yet more mineral wool to form what is really an insulated service void to give us a half decent wall U value. The man cave has its insulated metal panel roof and is usefully storing tons of stuff. All the service pipes and wires are buried in a trench ready for connection to said man cave which meant yet more depressing hours on a digger, and now the back garden is a moonscape. A humongous insulated twin pipe monster conger eel of a thing is buried, surfacing at the concrete plinth for the heat pump at one end and in the under stairs cupboard at the other. We have surface water drainage pipes installed at the back. Phew. No wonder we are worn out. And I’ve probably left lots of things out too - when you are on site every day it’s so easy to forget what has been done and focus instead on the rather elongated to do list that keeps me awake at night. Not every night mind, some nights are a lot better than others and I am getting a vaguely sensible amount of sleep more nights than not now, thanks to constantly talking stuff through with J. But there is an essential difference in the build. Before we sold Bramble we knew we were running out of money so we weren’t going at full hurtle. I had a twenty minute drive to and fro and a soak in the bath, all of which helped me keep my head in the game. It felt like there was time to think. Now I have a twenty second walk (if I dawdle) to and from site. Despite the ice box (aka rented bungalow) having a really powerful gas combi boiler it has a low power electric shower that dribbles just enough water to get clean but not get warm. And we’ve the money we need to complete, so it’s warp factor 8 Mr Sulu. Now if I was doing this on my own I’d have no choice but to slow right down, and try and get my head together, and feel in control again. Thankfully we are totally in this together, so we aren’t slowing down. Not that it’s without tensions. J and I talk everything through and she keeps track of tons of things that I can’t (hopefully everything that I can’t, which is an unfair burden but that’s how it is). We identify short term priorities and I focus on them, with me tacitly accepting that I am not personally in control of everything as for me to be so would mean a lot slower progress: neither of us want to stay in the ice box a day longer than strictly necessary. So the tightrope act is to balance keeping the pedal down as hard as possible without us actually losing control or allowing any major cock ups to occur. Simples. It gets harder when there is anyone else on site but ourselves and Rolly, our chippy. Peeps are incredibly (and I believe unconsciously) attention hungry especially when their needs are coupled with my need to monitor all work and limit disturbance to the neighbourhood. It’s so frustrating that when a contractor is on site my own productivity declines enormously. And then there’s the gargantuan mess, especially in one particular case - the thoughtless dumping of spare stuff; the treading of material up and down the road without a care for the frozen moron still sweeping and hosing down the road in the dark hours after they’ve finished their second pint; the drifting flocks of discarded paper bags mixed in with fast food packaging. Sigh. At least everyone we’ve had on site so far has done excellent work, so that does compensate. The feeling of a lack of control is not helped by the fact that I’m completely useless at estimating the time needed for tasks - though as J frequently mentions we’ve not done lots of this stuff before so we should accept that we can’t know. The DPM and underfloor insulation took me many, many times what I imagined and I’ve a black belt in beating myself up. I enjoyed doing the lower polystyrene layer, so nice to work with, but hated the PIR layer. The polystyrene has spring in it and one can cut pieces a little oversize, lever them in and get a really nice, tight fit. It’s messy in that little baubles of white stuff get everywhere but they don’t get down your throat. PIR however is sooooo different. The dust it creates is truly horrible, it lingers in the throat many hours later even if a mask is worn, which it mostly was. It almost appears to shrink away from it’s neighbours - when cut to precise size and shape, wrestled into place shooting showers of nasty dust up as the air trapped underneath is expelled through the tiny gaps at the side - it still sits there showing a small but definite gap between the sheets. Not at all satisfying. Thank heavens we ignored the architect and chose not to put PIR in the walls. So it turns out that there is a job worse than moving tons and tons of crush. But thats now done, thank heavens. As an aside I’d planned just polystyrene, but the reinforced slab came up a bit more than planned so I switched to part PIR to get the insulation level I’d targetted. Note to self: get quotes for different thicknesses of stuff before deciding. Buying stuff that local suppliers have on hand saves tons, which accidentally benefitted us on the underfloor insulation - had things gone to plan it would have cost us rather more for the same insulation performance due to me designing in theoretically available sizes. Odd world, innit. The need to book contractors is a real source of pressure. An example: We have been recommended a plasterer who everyone says is brill and so is v busy and we don’t want to lose him, but that means guessing a timescale and thence sticking to it. I’m an ex-project manager. I know that to manage the project requires knowledge of the timescales for each task in the train, and as above - I really don’t have a scooby. Well, I do, but Skooby the Skoda probably doesn’t count in that regard. So, in summary we’ve got tons done, but tons still to do. Xmas has annoyingly punctuated the project but that’s probably a mental godsend - at least I’ve a popped ballon to enjoy putting in my empty honey jar. We’re working really well and closely together as a couple and I will get used to the feeling of panic just below the surface that not feeling personally in control causes; the foreboding that I cannot be confident that I haven’t missed something important; the relying on J that will deliver much faster progress. You never know, my next post might even be a bit about the build…
    9 points
  10. Hi everyone. It’s been four weeks since the last blog instalment and despite the Christmas and New Year break, quite a lot has happened. Apologies for a somewhat scattergun approach but I wanted to try to cover all the progress. Kitchen units and appliances Last time, just before Christmas, carpenter Chris was halfway through fitting our kitchen units. That work was completed during the first week of January in readiness for… Kitchen worktops Martin from Langford Stone came out to template the kitchen/pantry/utility units for our worktops. While he was at it, we also asked him to template for several granite surfaces for our master ensuite. A week later Langford’s team of four fitters arrived with some very large slabs of granite, which they duly fitted without issue and to a high standard. We’re very pleased with the results: Internal doors Chris and Alan fitted the four pocket doors to the sliding gear installed back in September, before plastering. They then fitted the oak door linings for the 8 conventional doors and hung those doors. The door linings required some thinking about because we originally opted for rebated linings but these have had to be reinforced with ply backing to give enough meat to confidently screw in hinges that can take the weight of the (44 kg!) doors. We hope still to get the rebated look by fixing full width door jams, which we’ve now ordered. The doors themselves are 33” Avon Oak fire doors from Todd doors. We opted to buy them unfinished because the factory finish doors felt a bit ‘plasticky’. Mrs P. has done a brilliant job with sealing them with Osmo Door oil and we are very pleased with the results - they have a lovely look and feel to them . The doors supplied were really good quality - no need for further sanding before oiling and no complaints from the carpenters (except about the weight!) Troy Pointer supervising operations: 2nd fix electrics After a pause at the beginning of January, Darren is now back with us and making good progress on the second fix electric. Skirtings Steve, our tiler came in to fix the porcelain skirting tiles and was able to make a start, but the rethink needed for the door linings meant we are not ready to fix all the architraves just yet. So he has promised to come in on a future Saturday to finish those off. The skirting tiles themselves are 900 mm long and have more of a bow in than we were expecting (well I was expecting them to be flat to be honest!). Steve was worried that they would not look great but in reality unless you look along the line of the wall you can’t really notice the bowing and we are happy to live with it (especially since we can’t think of any sensible alternative at this stage). Once grouted or caulked to the same colour as the walls we don’t think it will be an issue. Ensuite boxing-in I’ve been whiling away the odd hour here and there preparing the ensuite for final fix by my brother next week. There’s quite a lot of pipework which needs to be hidden - given the way the house design squeezes three bathrooms into a small space, the stud walls are just not wide enough to take it all. So my idea was to create some boxing-in using spare 4x2s to hide the pipes, provide some built-in cupboard space, and form a framework for timber cladding on the lower walls. Sure, I could have asked the chippies to do this and they’d have done a great job in no time... but where’s the fun in that? For the timber cladding itself we’re going be using some of the left over Brimstone heat treated ash we have used to clad the outside of the house. This time of course we'll seal it with Osmo oil. The quality of that Brimstone Ash is too good to waste solely on the outside. You will hopefully be able to see from future blogs whether this bathroom design idea has been successful or not but for now here's some 'boxing-in'. Moving in next month! I mentioned in the previous blog that we had brought forward our target moving in date to the end of February. We now have a removal date booked of 23rd February. - so only five weeks away! We should be fine, we could probably move in and camp now if needed. The main things we really need sorting are a fully working bathroom, electrics, and ideally smooth and solid access to the front of the property. Hopefully we can get all that done in the next five weeks. Council tax Mrs P. and I were wondering about bin collection and also how soon the council would want to start charging council tax, when lo and behold the man from the council turned up. He explained the process, gave us a form, and told us we could request bins (for which we have to pay a £81 one off charge - of course we do). Since we will be ceasing the council tax liability on our rented house, we are happy to start paying council tax on the new house. The council man said it could take three or four months to get a council tax valuation but they will backdate the charge to our move in date. Address After seven months(!) Royal Mail have finally got round to adding our address to their postcode checker database. They say on their website that they will only add it when you move in but as anyone who has self-built will know it’s really very difficult to arrange deliveries, service installs, etc. if your postcode is not on that Royal Mail database. My advice for anybody starting a self-build is get that address registered as early as possible. Fibre Another service that’s taken seven months from request to delivery is our full fibre to the house. Many of you will know this is a new build building control requirement for England, so we requested (and paid for it) back in June. It finally arrived last week. Unfortunately we didn’t get added to the Openreach fibre database straight away so no service providers could offer us a fibre service until that was resolved earlier this week. We’re hoping to get the broadband service up and running next week. Focus for the next two weeks: Electrics, still lots to do. We’re hoping to have two sparkies in for most of next week so they should make a lot of headway. Plumbing. My brother Chris is back for 4 days next week and will focus on getting our master ensuite up and running, the kitchen & utility sinks fully plumbed in, and then if there’s time progress on the family bathroom and guest ensuite. Landscaping. Ashley, our garden landscaper is making a start on the front landscaping from Monday. We’re really looking forward to seeing the crushed aggregate disappear under something more wheelchair-friendly. Dashboard: Contractor days on site this past four weeks: 47 Contractor days on site since build start: 495 Budget: No change - over budget but within contingency. Plan: Moving in booked for 23rd February. Issues and worries closed this fortnight: N/A Current top issues and worries: None.
    9 points
  11. Floor The main focus this week has been laying the DPM + 220mm PIR floor insulation + 50mm upstand insulation round all the walls, then the UFH perimeter expansion strips and the vapour separation layer ready for the UFH pipes. It’s proved intricate work. Ken our first fix plumber assisted by local builders Barry and Jordan together have been working hard to complete the task by the end of August so that the liquid screed can go down during the first week in September. Early this week it looked like there was too much to do in the time available which added to everyone’s stress levels but by the end of the week the guys have made good progress and appear to be over half way through. We have a little bit of contingency with the screed team who are happy at this stage to leave the pour date a bit flexible during w/c 1st September, so we are hoping we will be alright. One thing that is particularly pleasing is the meticulous attention to detail being applied by Ken, Barry and Jordan. The PIR boards are being cut and fitted really tightly and the taping of joins and of the DPM is being done with real care. If we were doing this again (Mrs P: “We’re not”), I’d consider building the non load-bearing internal walls later, on top of the screed, which would have saved a lot of effort intricately cutting, fitting and taping DMP and insulation to those internal walls. But no doubt a different series of problems would have ensued. Electricity supply Also this week, SSE came in and moved our electric supply from a meter box which used to cling to the side of a now-demolished wooden garage, inside to the plant room. Two SSE engineers for two hours = 3p change from £700(!) Hey-ho, it’s done now. External battens I reported that these were all done last week but I forgot about the cross-battening required for the vertical timber cladding. Anyway, that was duly completed by Alan and Chris this week and the walls are ready to receive STS construction boards plus Ecorend thin coat render (for the rendered sections), and Brimstone Ash vertical timber cladding on the other areas. I need to arrange delivery of the latter when we have sufficient space (the cladding is bought and being held by Vastern Timber pending delivery). But work on the backing boards for the render starts on Monday - yes I know it’s a bank holiday but the render people are keen, so who am I to stop them? Carpenter Chris also sorted out the ply protection for the front door and here's our lovely temporary door - the real one is safely wrapped up in the workshop. Scaffold Also keen to work the bank holiday weekend (well, ok, after a bit of encouragement) were the scaffolders, who arrived on Saturday morning to remove the scaffold, which they did in a few hours with no dramas. So we can now see the house! although it’s still looking very shiny-silver. The plastic protection is remaining on part of the zinc pending the completion of the vertical cladding of the wall on the left And finally… Remember this rogue beam from last week’s blog? Too close to the window reveal to allow us to fit an external blind… Well, I asked Matt at Turner Timber Frames to check with the engineers whether it and the one at the other end of that roof canopy are structural and it turns out they are not, they are purely 'cosmetic' and can be removed if we wish. However, in the meantime we are wondering if we really need and external blind anyway(!) Also, we need to talk to Alan the carpenter about how we are going to finish the roof in that area, and he’s away until next Wednesday. The soffit will be clad with some of the Brimstone Ash but should the soffits be horizontal or follow the slope of the rafters? Do we need some kind of clad gable at the end? Also, how easy will it be to take that beam out? It’s on joist hangers at the wall end but how is it fixed to the top of the oak posts? At least we have options to consider now though. Dashboard: Contractor days on site this week: 19 Contractor days on site since build start: 211 Budget: No change, running slightly over. Plan: On track to move in by Easter 2026. New measure - Number of bacon baps bought: 8 this week; 41 to date. These are ‘keeping people happy’ baps. Unfortunately there is no entry in the budget for them so I have explained to Mrs P. that they’ll have to come out of the kitchen budget. Kitchen -> food, it’s obvious! (Although as Mrs P. points out: "No kitchen; no food" which is a concern.) At any rate bacon baps from time to time feel like a worthwhile investment to keep everyone happy. Issues and worries closed this week: Scaffold is now down; the renderers can get at the walls! Current top issues and worries: Insulation - the additional ceiling insulation is still a worry - going to need to schedule it in after the screed now. PS We’re at a wedding next weekend so the weekly blog may be delayed or skipped. I imagine you’ll all survive the blow.
    9 points
  12. A quieter week this week but good progress nonetheless. The main build focus this week has been on the south-facing single pitch roof which is to be covered using in-roof solar panels with slates around the boundary, then zinc facias to match the rest of the roof. It seems the zinc roof guys don’t do slate roofs and the slate roofers don’t do zinc, so two roofing teams required. Fortunately, both teams have been excellent: professional, tidy, friendly and turning up when they say they will. All you could ask for really. Also fortunately, the slate roofers (Pete and Dave from G M Spicers) will fit the solar PV panels under the guidance of our electrician Nick. And that has been the main activity this week - roofing battens and then the solar PV panels. (I should just give a mention to Travis Perkins who supplied the cleanest, straightest 2 x 1 battens I have ever seen, barely a knot anywhere. It’s a shame they’re florescent yellow - I wouldn’t be surprised if they glow in the dark.) The solar panels are by Solfit and clip together to form a watertight roofing surface - no trays, they just fit straight on the roofing battens. They’re about 1790 x 1220mm and weigh 26kg each, so getting them on roof is no easy matter but the Pete and Dave seemed to manage ok. We have 35 landscape format panels (5 rows of 7) at 425w each giving 14.8kW total generating capacity. There are no doubt cheaper panels available but we have saved 77m2 of slate or zinc roofing, so that helps the economic case. By the end of the week, all the panels were on and the team had started to fix the slates around the edge so we can see how that will look. Also this week the zinc roofers stripped off the protective film from most of the roof so we can see that now and I have to say it looks really smart. Aside from the actual build work, we’ve made good progress on planning future activity with an number of trades now provisionally booked in including: UFH fix, screed, floor tiling, external rendering, airtightness test, decorating (single-colour spray all through), and bathroom fix, courtesy of my brother Chris! (Yes, there are lots of other activities booked in too - but we didn’t book them this week!) The next few weeks remain very busy (hopefully) so watch this space for more progress… Our windows and doors are due to be installed on Thursday and Friday, so if you see Kevin McCloud in the vicinity of north Dorset, please send him away! Dashboard: Contractor days on site this week: 10 Contractor days on site since build start: 166 Budget: No real change, running slightly over. I keep finding things I’d forgotten to include (e.g. decorating!). But I also realise I haven’t factored in our VAT reclaim yet. So overall, all ok good. Plan: On track to move in by Easter 2026. Issues and worries closed this week: Velux flashings. At last, we have solved the mystery worry of the Velux flashings. More detail here for those really interested https://forum.buildhub.org.uk/topic/44742-velux-flashings-for-standing-seam-zinc-roof/#comment-626128 but in summary: Velux twice got it wrong and the second time tried to sell us some flashings at £588 + VAT each, when we actually needed some £43 kits…also made by Velux. The latter are now fitted, so all is resolved. Current top issues and worries: Scaffolding - unresponsive scaffolding company. The scaffolding needs to come down in two weeks time but I’m worried that we’ll be used as free storage and thus be held up. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder… all due in the next six five weeks.
    9 points
  13. On your marks: Get set : Wait! Day 1 of panel erecting was rained off. Humph. I tried to pretend to be human again by popping into town with J for a spot of bargain hunting (for stuff we don’t need, natch) but inside I’m still a self build automaton. My recovery won’t really start till we move in methinks. Next day we start the day by admiring my new paddling pools. The previous week I carefully swathed the piles of panels with tarps before it rained oodles. Good theory. But without me noticing the panels with doors or windows happened to be uppermost so they filled with gallons of water - pulling the tarps into the hole with them, so parts of the panels got a bit wet as I wasted time bailing and lifting tarps to get rid of the water. Eventually we started fitting sole plates. Happily the blockwork was very close to mm perfect so there was little in the way of adjusting needed. Next job was to fix trimmers to the outsides of the windframe which stabilises the rear of the house, and was, we felt, the safest place to start fitting panels. Cue Hilti gun. I was dead clever at this point. Instead of wasting money hiring I bought a cheap ex-hire one. After a false start requiring the gun to be swapped I tried to use it to fix a trimmer to the windframe. Nil pois. The flange was 12mm and there was no way a Hilti nail was getting through. So I’d ended up wasting more money than hiring. Damn. Will try and resell. The self drilling screws I’d bought as a backup didn’t work either, they just snap. So the cavalry, in the form of J, raced to Grip Fixings for some FB self drilling screws which, after some experimentation we did get to work. Once the sole plates were down and the trimmers were on it was time to play musical panels (without music, we are a no radio site). The panels were stacked for most effective transportation, not in installation order. But that doesn’t matter as each panel has easily removable lifting straps so it’s dead easy for the crane to pull them off from the top, drop them into position, apply a temporary prop and go on to the next one till they are all up and can be stapled together. If you have a crane that is. Our site is oversailed by next doors telephone and mains cable, and the front of the site has both kinds of wire strung across it too. That’s why almost all of the timber frame companies I talked to at the self build show wouldn’t quote. Just one SIPs company would but they gave every impression of not caring about minor details like feasibility, perhaps because with the prices they charge they could hire a Chinook. The company we are using typically supply builders who instal themselves, which suited us a treat as tins of spinach aren’t that expensive, and otherwise it would be stick built on site which was a bridge too far. We’ve benefitted greatly from the experience and engineering knowledge of the panel company so in hindsight right now it feels like a really good plan. But on the ground, when the panel that logically should be installed next is at the bottom of the biggest pile with the biggest, heaviest panels sitting on top of it, one questions previous decisions. Many times I called time out to consider if we needed more muscle on the team. I have excess bloody minded JFDI determination but compared to Rolly the Chippy I’m a snowflake. I’m not sure he understands the word can’t, which makes ensuring on site safety requires both strength of character and a big gob. And firmly resisting the temptation to ‘just go for it’. To start with it really did resemble one of the old sliding tile puzzles I used to do as a kid. Only with tiles that don’t slide and are up to 8’ x 11’ and weigh up to 135kg. It started getting better when I took some time one evening to ship as much possible down to the man cave slab at the bottom of the garden. With each panel it got easier and we steadily accelerated. Happy days. Not so happy when it rained though, but we erected the little camping shelter I had in reserve which gave us somewhere to sit and plan in the dry and it gave us the chance to deploy my table saw, which is useful. On the Friday the joist delivery and subsequent stacking took me most of the day. The delivery driver was about 4 decades younger than me, a foot taller, looked strong and was brilliantly helpful. At first, us moving 6.3m 47kg posijoists from the lorry to our slab saw me running to keep up. After the first few he slowed down to match my speed, or so I thought. A few more and I found myself wondering why we were going so slow. I’d worn him out. By the time we’d finished he was visibly wilted, but we’d done it. I separated the flat roof stuff out and shipped that down the garden too, which used up the last of my day. Thankfully nothing stops Rolly the Chippy so he’d carried on doing useful stuff. By the end of the week we’d got the two sides mostly done. I stood in the back garden and looked back at the pics of the site when it was first cleared. We’ve come a long way. It was a needed boost. The next Monday our big glulam arrived, easily transported on my super useful little trolley. I’ve been laughed at and teased about my trolley, but it’s moved an awful lot both on the slab and up and down the garden. Rolly’s little board with casters is better for moving panels on the flat slab but my DeWalt trolley is the bee’s knees otherwise. By the end of Tuesday we had all load bearing panes (external and internal) up, with header plates in place so we were ready for the metal men to come and instal about 800kg of steel atop the panels. So Thursday Rolly and I rechecked everything was still plumb (small adjustments needed) after the weight of the steels had landed and then it was time to focus on getting ready for joist hanging. Friday saw the arrival of the same team of brickies who saved our plant based bacon equivalent two weeks previously. They are a team of celebrity look alikes: Pete Townshend; Paul Weller and Charles Branson. Despite this they are a whirlwind. It hadn’t occurred to me that hitherto I’ve only worked with builders, not brickies. They are brilliant at what they do, but they only do brick and blockwork. So I needed to ensure that all was done/planned ready for them. That meant sorting all the breather membrane on Friday late afternoon ready for the brickies’ Saturday shift. J and I worked late to do enough to be ready for them and whilst we managed it, with only a modicum of tetchiness, I now realise, that looking back, I really needed to stop and carefully think through how the brickies would work in with the project. They are a force of nature. Light the blue touch paper and dive for cover, but in a good way. Sort of. Once they start things happen so fast that there s no time for me to think, and frankly I wasn’t ready. I think we’ve just avoided cocking up but only by overusing J and my combined brainpower and if I’d been on my own the project would now be in trouble. It isn’t helped by the fact that they’d offered to do two days to sort the plinth bricks. That bit I was ready for. But then they announced that they could stay till the house blockwork was all finished, so things I thought were a good few days away were suddenly NOW! I’m loving working with Rolly on the frame, he’s precise, informative, patient with my constant stream of dumb questions, and he makes us productive. But I need to do my part of project management too. And it turns out I find it too easy to get lost in the woodshavings. J and I are project managing between us and that is working well. At least I think it is, if you’ve seen Arthur Christmas we’re a bit like his parents, Dad, like me, wears bright clothes, smiles a lot and peeps think he is leading, but in reality Mum, like J, is keeping track and thinking and usually quietly steering. I must try harder next week or we won’t be ready for the upstairs panel delivery next Friday! And like Rolly the Chippy, I can’t let the word can’t onto site.
    9 points
  14. …well, the shell of a house at least. What a crazy week. We chose the factory-built timber frame route because we like the idea that the shell goes up within a few weeks. But the pace of progress this week has been startling. The frame erection team of 3 arrived at 7:30am on Monday. A big yellow crane arrived at 8:00, with the frame arriving on an artic by 9:15. First off: a careful check shows that the frame fits the footings. Hurray! In fact the footings were within 3mm all the way round, which is credit to the groundworkers. From then on it was flat out and 7 days later the structure of the house is pretty much complete. Those guys do work very hard though - long days under a blistering sun, and straight through the weekend. They are aiming to finish the tidying up by Tuesday, get Turners to sign-off the frame, and head off home to Essex. A great crew - real grafters. We’ve also been very lucky with the weather of course, though the erection team certainly wished it had been cooler each day (we’ve had highs of between 28C and 32C for the last 5 days). We kept them supplied with cold drinks and ice-creams as best we could and we’ve installed a fridge in the workshop which has been popular. The frame itself looks very good - it all appears to fit together tightly from what we can see. No gaps around the insulation, or between the panels. I’ll say more about the frame structure next week but for now here are some pictures of daily progress, plus some at the end showing some of the detail: This time last week: Monday: Tuesday: Wednesday: Thursday: Friday: Saturday: Today - Sunday: And a few of the details, some taken earlier in the week: And finally, for both of you who made it this far, one of those oak posts I cut and chamfered last week (the softwood beams will be hidden in the soffit:
    9 points
  15. I’ve got to be honest, there are times when it feels like we are inching towards the finish line ever more slowly, with lots of jobs nearly but not quite done. Pulling together this regular blog is really helpful in that respect: Every fortnight I start off thinking there is hardly anything to say so it’s probably not worth issuing an update. But once I start to look at what’s happening since the previous blog I realise that we have generally made good progress. And indeed it’s a case of more good progress over the last two weeks. It does now feel like we are nearly over the line. Several long-standing activities have been closed off thank goodness. So here are some of the things we’ve made progress on since the previous blog. (Confession time: I meant to take more photos of the bathrooms, kitchen and lighting but seem to have forgotten to do so, so you’ll have to wait for next time for those.) Bathroom After our disaster last time with the wall hung shower toilet, my brilliant brother came back over from Sussex to hang the replacement, even though he had managed to break his foot in the meantime - that’s what I call dedication to the cause! The (revised and up-to-date) instructions we were given with the replacement WC pan said to tighten the wall bolts to 7Nm torque. Which seems really very low - the sorts of torque used on bicycle parts. Anyway, that’s what we did to the best of our ability. It was just about enough to stop the toilet feeling at all wobbly and the good news is nothing cracked, nothing fell on the floor, and the toilet seems pretty stable. Especially now it’s been siliconed around the edges - though I’m sure the silicon doesn’t add any strength at all. While he was with us, Chris also fitted the small hand basin in our ensuite, tiled and grouted the splashbacks, then fitted a lot of sound insulation into the stud work between the three bathrooms (they all back on to each other, so good acoustic insulation is a definite plus!). He also bailed us out of a looming problem with our porcelain tile skirting… Tiling We were getting increasingly concerned whether our floor tiler would finish off the porcelain skirting tiles before we moved in. The quality of his work has been great, but since Christmas it’s been hard to schedule any time from him partly because he’s been ill and also he’s got a lot of other work, I guess. So we agreed to part company amicably, we agreed a payment for his completed the work, and my brother Chris stepped into the breach. Chris then spent a long day finishing off the skirtings, which really meant doing all the tricky mitre corners which had been left until last plus a few straight runs. For a simple, relatively open-plan house we had a surprising number of corners! Chris then went round and grouted 130 m of skirting. Great job Bro! We decided to hire a recommended specialist silicon guy to apply silicon around the bottom and the top of the skirtings, 260m in total. He did a great job, and very quickly. He is certainly getting a good rate for it! But I’d agreed a fixed rate and he did it to a good standard so, fair enough… Specialist siliconing is obviously where the money is these days! Anyway, all our tiling and skirtings grouting and siliconing is now officially… done! Kitchen Chris the carpenter has finished off all the outstanding jobs in the kitchen, including the final fit of ‘wall of ovens’ in the alcove where they sit. I’d been pondering the best approach to ventilation and with Chris’s help we came up with a what I think is a neat solution - creating a slender recessed ventilation strip above the ovens which is there but doesn’t catch the eye. Chris also fitted the plinths which make the kitchen look finished rather than work-in-progress. The Quooker tap is now powered up in as well as plumbed in and we have been using it for the first time over the past couple of days. I have to say I’m really impressed; it works really well and feels and looks great too. Electrics Progress on second fit electrics has been frustrating, I think mainly because our electricians have got too much work on and they’re trying to juggle multiple jobs. Also to be fair, our installation has been more complex than originally envisaged due to choices we’ve made. The rate of progress hasn’t been a problem until recently but it’s begun to feel like we might not have the electrics ready to move in: However, our main man Darren was in this week and made good progress, and we now have power and lighting throughout the house. All the kitchen equipment is powered up and whilst there could still be a fair few jobs outstanding after we move in (e.g. external lights) it’s clear that the electrics are going to be working well enough for us to move in as planned on the 23rd. Yesterday Nick, the electric contractors boss, demonstrated the seamless switch-over from mains to battery by switching off the mains supply without causing so much as a flicker to the lights. I wanted to try it myself when we had friends round later but Mrs P wouldn’t let me: “it’s not a toy” apparently. I was wondering whether we would actually know if we had a power cut, but the battery app sends us a message to say the power’s tripped over to batteries and then another one when the power is restored and it’s tripped back. I was a bit worried that, with the electrical work ‘growing’ and there being a fair few extras that we’ve asked for, the final bill was going to be way over the original quote. So I have been badgering Nick to give us a revised quote. He has finally done that, and yes, it’s going to cost us a bit more than he first quoted but actually not nearly as much more as I feared. Which is a result! Joinery Meanwhile on the joinery front, the oak we ordered to use as full width door jambs and the pocket door frame sections have all arrived. Mrs. P. has Osmo oiled them, fitting has started and they should all be installed by the time we move in. Rear landscaping Lots of activity is now underway on our rear landscaping. We have a fall of about 1.5 metres from the house finished floor level to the far end of the “residential garden“ part of our land. As I am a wheelchair user we are naturally wanting to have step free access to as much of that as possible. The garden design we have involves level access from the house to a terrace seating area, then 1:20 ramps down to three different further small seating areas between planting areas. That obviously involves quite a lot of low retaining walls and ramped paths. So given we are in the middle of the winter monsoon season, it was clearly an ideal time to start work on those walls, paths and terraces! Ashley and his team have made great progress despite the weather, as you can see - although if their landscaping work ever dries up (ha ha!) they could probably get good employment as World War 1 battle scene recreators. Front landscaping If the back garden looks like the Somme, in front of the house the parking/turning area is looking much more civilised. We debated about how to finish the surface, considering a number of options, but in the end we’ve gone for simple tarmac. Gravel is a no-no for the wheelchair, resin bonded is too expensive, brick pavers we don’t like the look of and need regular cleaning. In a previous house we had hot-rolled grit into tarmac and that does look nice but we found it collects dirt and is a recipe for bringing grit into the house, so we’re keeping it simple this time. The base coat is down and the front apron is being done tomorrow(!). The aim is to leave the top coat until all the heavy work in the back is done, to avoid damaging it. Ashley has told us several times we’re doing it the wrong way round - we should have started at the back and worked forward - but having that base coat down is transformational for me - no more wheeling through lumps of clay or getting bogged down in loose type 1. Preparation under way: Troy anointing the prepared sub-base. "May God bless her and all who walk/wheel on her": Laying down the blacktop: First flower bed planted! Focus for the next two weeks: Moving in! Dashboard: Contractor days on site this past two weeks: 45 Contractor days on site since build start: 572 Budget: No change - over budget but within contingency. Plan: Moving in on 23rd February. Issues and worries closed this fortnight: Hanging that toilet Whether the electrics would be ready Finishing the skirtings Current top issues and worries: Packing! (I expect Mrs P. has it all under control ;-))
    8 points
  16. After a full on week of getting the following jobs done. We’ve finally moved in. Given we have to hand the keys back to the rental on Monday, it’s been cutting it fine. 1) caravan foul drainage connected to the sewage treatment plant 2) water supply to shed for washing machine 3) installing Starlink. This was very easy 4). Fitting a skirt to the static from salvaged 18mm shuttering ply 5). Making some steps. So glad I never burnt the pallets. They are perfect. I won’t miss the hours drive each way and my commute to London is now 45 mins instead of 90 mins, plus our daughter is moving into her first home shortly and she’ll be 7 minutes away. A new chapter has begun 😃 ps - site currently resembles the Somme
    8 points
  17. Two weeks since the last blog and there’s a lot to cover - but lots of pictures too, so persevere! The main issues and concerns two weeks ago were 1. how well the airtightness test would go, and 2. keeping ahead of the plasterers. The good news is: both of those concerns can be consigned to the bin. Airtightness As previously reported, we had engaged Aerobarrier to test, spray their magic mist, then retest the airtightness of our house. Prior to their visit they asked us to send video walkthroughs of the house. Because of concerns we had about how well the airtight membrane had been fitted and taped, which the videos did nothing to dispel, I asked Josh from Aerobarrier to plan some extra time for them to re-tape some of the wall ceiling interfaces, for an agreed price. The Aerobarrier team duly turned up as planned - Josh plus two others. After a few hours taping the house, the initial airtightness test gave a disappointing if not entirely surprising 3.2 ACH - go enough to satisfy Building Regulations but above our target of 1 ACH. But after running the acrylic misters for a couple of hours the airtightness improved to 0.8 ACH - an 80% improvement which we are obviously very pleased with. Aerobarrier left the place quite tidy, they had masked the horizontal surface on window frames, door handles etc. The only weird result was the screed floor was left as sticky as a dodgy Wetherspoons. A week later and the stickiness has more or less gone though. No photos of the process in action I’m afraid, tricky to get inside with all that mist flying around. First fix electrics …is now complete! Power, lighting, PIRs, smoke detectors, data cables, room stats, TV… there are a lot of cables threaded round our walls. We’ve had a great team plugging away at this for a few weeks - Nick, Martin, but especially Darren, who installed the majority of cables and boxes, have done a super job. Carpentry In parallel our two chippies Chris and Alan have been making sure various false walls and ceilings have been put in place ready for the plasterers. They have also fitted three of our four pocket door frames - just one more to install next week. Somebody also needed to run the MVHR ducts and fit the vent plenums to the rooms the plasterers were planning to start with. This seemed like a golden opportunity for Chris and Alan to acquire some new skills. I am not sure it was high on their wish list to be honest but they cracked on with it nonetheless. Regular free breakfast baps still works wonders when you’re asking people to go the extra mile. Acoustic insulation I could see that Mrs P. was itching to get involved with something and fortunately someone needed to push all the Rockwall acoustic insulation in to the internal stud walls. Luckily as it’s Rockwall rather than glasswool no further itching was involved. Anyway, Mrs. P has done a great job, as you can see. Plastering All of the above were things we needed to have done (or at least done enough) for the 8th of October, which is when our plasterers Dan, Sam and Brandon were booked to start. They duly turned up as planned and we had enough of the rooms ready for them to get started. In the plan, all the carpentry work would have been completed before the plasterers started but they seem happy enough to board out then skim one room at a time as the carpenters keep ahead of them. The initial focus has been on the boarding out bedrooms 1 and 2 and the bathrooms and the early progress bodes well for the rest of the task which we aim to complete by the end of October… ready for the floor tiler! In other news… Our timber cladding has been delivered. We’re using Brimstone Ash from Vastern near Swindon https://www.vastern.co.uk/timber-cladding/brimstone-ash/ which we will be having fixed vertically. Once Alan and Chris have finished all the internal work required for the plasterers the plan is for them to move on to the external cladding - assuming they haven’t had enough of us by that stage. More breakfast baps may be required! We have also had a number of trees delivered, which Mrs. P. was strangely much more interested in than she was in the pallets of plasterboard or multi-finish skim! 🤷‍♂️ And finally, I have bought a new toy… a Topdon infrared camera to plug in to the iPhone. Cue quizzical look from Mrs P. “er… and you needed this for what exactly?” Good question Mrs. P, but I have at least been able to check that the UFH loops are all working: During the next two weeks... … we hope to be getting plastered! Dashboard: Contractor days on site this fortnight: 32 Contractor days on site since build start: 311 Budget: No change - still over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: How well the airtightness test will go. Keeping ahead of the plasterers. Current top issues and worries: Nothing too pressing - it'll be something we haven’t thought of, probably.
    8 points
  18. Weeks 40 to 56 So it’s been a year now since we started the build and I’m happy with our progress but perhaps more importantly I’m still enjoying it. If you have followed the blog from the beginning you might have thought this was going to be a quick build as the shell went up quick but don’t worry work is continuing as we expected at our own slower pace, we have no definite finish date but it would be nice to be in for winter next year. The cladding is finally complete. David started the cladding at the end of March and I think it’s fair to say it took him a lot longer to complete than he expected, but like me he likes to get the details correct ie drip angles on bottom edges etc and neat finishing around the doors and windows. The photos show how the Thermo Pine has already started to fade. We are happy with the colour changes it is greying nicely and hopefully will blend in with our working barn after another summer. Above is a sample piece that has not been exposed to the weather and the other image shows the first signs of the greying colour change. This is our working barn the wood on here is a minimum of 20 years old more likely 40 years old. Inside I have completed most of the insulation above ceiling height, we have slopping ceilings in 2/3rds of the building that will be completed after the screed is done. The MVHR ducts are in the roof, I carefully insulated around them as they pass through the Rockwool layer and the Celotex, then the VCL layer which is Gerband SD control. Not the most expensive VCL but still a reasonable price for a control layer. Putting the VCL up on my own was tricky I used double sided tape to attach it to the Celotex initially pressing it on top, middle and bottom as I unrolled it for 12m. This held it in place surprisingly well leaving me ample time, (days as it often too hot to work in the loft) to tape it up properly with Gerband airtight tape. I finally took a break from the roof insulation and moved on to floor insulation which is a much nicer job on my knees. Back in June we had a Cornwall/Devon meet up of fellow build hubers. It was great to put a face to the user names. The weather had one quick shower just as some arrived but then cleared up so that we could all sit around eating pizza and chatting. The waste for the two wet rooms is completed ready for the screed. I’m now ready to lay the UFH separation layer for this I have chosen something a bit different https://www.laminon.co.uk/. The material is a bit like weed membrane which if any body has ever pegged down knows how those pegs don’t want to come back out easily. It also has a grid marked on it that might make it a job for me on my own, together with the decoiler and stapler I have borrowed, or David will help me. Like many on here I downloaded LoopCad, input all the data about my location and the build then designed the loops. For reference I used the Ashrae load calculation method, rooms that didn’t need UFH e.g. the pantry I input as already having a heat source. I have kept my results and all the print outs but in the end I have chosen Wunda because they are very competitive compared to me buying the manifold and pipe from an online UFH trade shop. They have saved on their costs because they can send the coils out in lengths more compatible with my circuits e.g. I have 5 circuits between 109m and 117m so they can send out 5 x 120m coils. No matter how I combine different circuits I always ended up with a lot of wastage pipe. They don’t use LoopCad to its full extent e.g. the whole house modelling for the load calculation but from what I discovered most UFH suppliers don’t either so I might need my LoocCad summaries for the flow rates as Wunda are not accounting for a well insulated and air tight building. They are for now not supplying the pump or any thermostats as our plan is to get the house fully insulated and the VCL layer completed on the at least most ceilings so we can monitor the room temps with a few data collecting thermometers. This will hopefully tell us how cold its going over winter without occupation, and so far its certainly feels warmer than our current house. We now have drains connected to the main sewer line and our soak away is installed. Next job will be the guttering. I had to take down my potting shed for the build but hopefully next year I can reassemble my potting shed in its new location which is the opposite side of the cow shed than it was previously, but my view is a lot nicer. I also finally finished the Gabion wall, I used all our own stone and rubble. Most of the stone was from the initial groundworks that we had moved down to the lower field. This meant that I took the lawnmower and the garden mini dumper down there, climbed the piles and picked out the best stone and brought it back up to the house. When I was nearly completed and I knew the groundworks team would be returning for our drainage connection and soakaway I decided to wait for them to hopefully unearth some more nice stone. They did but I had to work fast to use it before it was back in the ground around the house getting the levels correct. There is still a lot of stone in spot on the lower field but for now I don’t want to build any more Gabion walls. Of the trades people we have had on site so far the groundwork’s have been the best and I would be happy to recommend them. To the left of the photo is the old stables you can see how this wood is aged, hopefully our Thermo Pine will age similarly and blend in. The photo above was taken just after the Groundwork's finished for the day, you can see the mist has blown in and the cladding looks different again when wet. The following day and we can see how great a job the groundworkers have done, its hard to believe this is the same soil I have picked the stone for the Gabion walls from. They sorted the soil with the digger and buried the bigger stones leaving quite good soil on the top. They are returning next week with a bigger dumper truck to bring the soil back up from the lower field. They will then fill in the bit to the right of the photo and round the front.
    8 points
  19. That was an advertising slogan from the 40’s and 50’s, which persisted in popular culture into my childhood in the 60’s (I’m a wrinkly, but not that much of a wrinkly). And oh boy, with the recent downpours we desperately needed a hat on the house. As kids we used to turn the phrase around - “if you want to get a hat, get a head”. That’s what counted for humour back then. But like all my frivolous tool purchases over the years that turn out to be really useful if not vital during this build, so that phrase became immensely apposite. Our timber frame paddling pool needed a head to put a hat on. In the case of our design ‘a head’ meant a full set of trusses, all braced as per, a layer of OSB (a softy southerner version of sarking), anti everything mesh closing the continuous ridge vent, the eaves bunged up with timber, and the flue hole cut and the attic bits of the flue in place and the final length ready for erection. Rolly the chippy and I had discussed in great length how to put the trusses up. They were in a pile on the upstairs floor needing the bird’s mouths to be cut. We concluded we needed more hands to do it. At this stage we both nod, look round, remind ourselves that we are alone, then stay silent till one of us gives in and says “shall we give one a try anyway? See how we get on?”. That’s the danger of two peeps working together who each refuse to believe they can be beaten. So, Rolly cut the bird’s mouths on three trusses while I pointlessly thought through different lifting options for a pair of old codgers whose combined total age is 140 years. If only I’d bought a chinook. Anyway, there we stood, each end of a truss, silently psyching ourselves up. That was brought to a close by a series of half sentences, which we took turns to utter. Things like “well, we could lift this end onto the plate, then, ummmm….”; “would a rope, sort of….”; “could the scaffold tower help with, maybe, erm….”. We were facing certain defeat, or at least, the need for help. Where was my octogenarian neighbour when we needed him. Visiting friends in Europe, actually. So we did the only thing left to us, we applied good, old fashioned BF&I. (A core skill of mine, as it happens.) We fluffed it twice, each time returning to the starting position. I’m not sure an onlooker would have been able to discern any difference in approach between the three attempts, apart from facial redness growing by each failure. But attempt three worked. Hussah! We sort of repeated the same process, each time making small changes. By the time the eighth truss went up, as I mopped up the blood (I’d bashed my nose) I wondered what on earth we’d found so difficult. Rolly then did his orang-utan impression, while nailing the bracing on to give us a firm set of trusses to build from while I tidied and generally fussed, pointlessly. It’s amazing how a couple of well nailed cross members stiffen an otherwise wobbly set of timbers. That done we continued getting more trusses up. With each one it got easier with practice but harder with less room to work with, ending up with three trusses bunched at each end that we walked to their position once all was up, Rolly on the scaffold outside, me on my tower inside. Simples. By the end of that day we had got all the trusses up and braced enough to get through the expected storm, v pleased. Not so pleased about the next day though. The forecast was dire so Rolly stood down and I tried to have a Tidy Friday. However most of the weather missed us so it ended up a day wasted in many ways. The only really good bit was the roofer popping by allowing a discussion about gable verge and soffit details - that went well, or so I thought - with the roofer happy with our design and booked in to felt and batten us next Thursday. Monday we got the rain we were promised for Friday. Sigh. Dean, the neighbour, turned up to help just as it started hammering down and I’d put the kettle on. Obviously we blamed him for bringing the rain with him. I fed everyone biscuits but had none myself (sniff) as our BCO turned up, and I discovered the recipe for a quick and positive BCO inspection. Try really hard to do good stuff; know one’s design intimately and by heart; and further than that, understand it at a micro level; and have the inspection done in pouring rain so it happens quickly. I think the last bit overrides all the rest, but they’re still a good thing. We are lucky to have a BCO who is a nice guy, who is himself a self-builder, and who loves his job. Either way our BCO was a damp but happy man with our build. Dean and I got a bit of the OSB sarking on when it dried up, while Rolly closed the eaves, so it wasn’t a complete wash out. Next day Rolly and I got a rhythm going and got loads of sarking up, using ropes for security, leaving just the top rows each side which were thankfully half bits. So next day, with nearly a complete layer of OSB on, we discovered how useless sarking is at keeping rain out. Cue yet more depressing sweeping water off of the upstairs floor. Yet even in such circumstances illumination is to be found. Tony trays. You thought they were just for keeping the air in, but no! they are far more versatile: they keep the rain in too. With a flat surface like an upstairs floor however fast one sweeps torrential rain towards the stairwell much of it reaches the walls. When it hits the Tony trays it is skilfully guided round the end of the joists and then down the inside walls. Of course, this is good news especially when one has carefully stored lots of stuff out of the rain, neatly stacked round the edge of the downstairs walls, as all that dry and dusty stuff gets a good cleansing rinse in pure rainwater. All my paslode nail boxes are now papier-mâché, which doesn’t bloody help. The best laid plans and all that. And the delays meant that the plan was starting to look too tight. We had a day to get the rest of the sarking on and a few other bits and pieces done to be ready for the roofer. Cue the cavalry - which in Suffolk can be a helpful neighbour. Rolly did the clever woodworky bits while Dean and I got the top rows of sarking on. Our scaffold is v thin on one side as we are so close to our neighbours, so I could only safely lay a ladder up the roof on the other side. We’d used a roofing ladder for the lower rows but that didn’t work for the top row as the hook was in the way of fitting the boards. So we laid a normal ladder up the roof, and then I laid on the roof, feet atop the ladder, while Dean attached each sheet to a rope and pulled it up to me to fit in place, first on my side then on the other. Worked a treat and with Dean holding the rope we had a backup against the gusts of winds which was never really used but was a comfort to have anyway. Actual safety verses perceived safety is fascinating. As I lay on the sarking getting ready to pull up the next board, waving at a regular passer by (who took another picture), Dean took one look at me, perched on the top of the ladder and asked if I was sure it was safe. “No”, I said, “I’m at significant risk of bashing my thumb with my hammer”. If fall off the ladder AND I didn’t keep one hand on the top of the last fixed board I’ll collect the odd splinter as I slowly slide down onto the scaffolding. Our 40degree pitch means one cannot walk on the OSB but it did mean I could hold myself in place with one hand very easily. OK if I did slide I’d swear a lot but we’d have a laugh about it after. If I was monkeying about on a felted and battened roof the risk of falling through would be massively greater and much more dangerous. In reality I was much more at risk of injury lifting panels on the slab - back injury, crushed fingers, etc. But Dean saw height and that triggered his ‘oh my’ function, (he’s American so he says things like that and “do the math”, and “oh shoot”, etc. bless him), whereas he and I lifting panels didn’t bother him one bit. Peeps (no names, no pack drill Rolly!) constantly leave stuff about which constitute trip hazards, and I’m regularly kicking them to the side or picking them up as I fear peeps tripping and the resultant injuries, which depending on what is there to fall on could be really nasty. Hence my obsessive tidying and my Tidy Fridays. It took me a while to realise if things get untidy I get a big knotty ball of anxiety in me that I just couldn’t turn off. But everyone else wanders past the mess oblivious. So my perhaps irrational trigger is disorder. Go figure, as Dean would say. Once I’d put the last bit on I treated myself to a sit down with a view, on the ridge. I had been looking forward to that moment for many, many days. My favourite place in our current house is on it, on the ridge to be exact. The view is spectacular. Turns out the new pad’s ridge view is just as good. Sitting there, looking across the river towards the ancient burial mounds, even with the rain starting again, felt like the Pooliverse (any Perishers fans out there?) was telling me that it’s all ok, this is meant to be. As the roofer arrived next day I was back laying down on the job, this time fixing stainless steel anti-everything mesh along the gap at the top for the ridge vent. I was very glad to see him, until that is, he asked about the gable verge and soffit details. They are as we agreed, I said, happily. Only it turns out that he had no memory of our previous discussion and anyway he’s a visual sort of guy, rather than a discussion with drawings, sort of guy. So I’ve simply no idea what he thought he was agreeing to the previous week, but we had to do the whole discussion again, this time with wood to mock it up. Fortunately the end result was very similar to my original design, but sometimes trying to plan ahead and get things nailed down in advance in the building industry does feel like trying to buy spirit level bubbles - impossible, and at the same time a source of great amusement to others. That discussion was had on the scaffolding in bright sunshine. But grey clouds were on the horizon so that time wasted was bad news. Two strips of felt later the heavens opened in one last assault before we put our hat on. I guess the Pooliverse has a sense of humour which is hard to appreciate as one sweeps and sweeps and sweeps endless puddles away. But the rain stopped and the roofer got back up there and we finally weren’t topless any more. While the roofer roofed I carried on setting out my flue and while my back was turned Rolly threw up our internal upstairs walls. Perhaps he wiggles the end of his nose, that would account for the speed. We were slowed a lot by the joists being slightly not where I thought the plans showed them to be, (“what do you mean I can’t cut through a pozijoist? I’ve big saws, of course I can!”), but a small (40mm) wall shift sorted the flue run and suddenly we’ve gone from wooden cathedral (micro version) to embryonic home. Albeit a damp one. The week ended with just me doing my Tidy Friday bit and knocking off early for a bit of a low key garden party held by one of our new neighbours. I know our build has upset some a bit but, we are again, ridiculously lucky that the vast majority of our new neighbours are very welcoming and tolerant. The Pooliverse continues to be good to us. Oddly, I then hit a downer, which is very ‘me’. I have no idea if this is an unusual habit, but when faced with the achievement of an important milestone I don’t feel like celebrating, I suddenly have the bandwidth to contemplate what’s left to be done. This time was a lot worse, as I suddenly realised that my time working with Rolly would soon end, and working with him felt really good. Funny old emotional roller coaster, this building malarkey.
    8 points
  20. Don't Panic - we're not selling what we've been building. Back at the end of April (I thought it was longer ago than that - time either slowed down or we sped up, not sure which) SWMBO had just had a toe joint fused together to try to resolve a long period of pain following the critical infection she got over 3 years ago. We're pleased to say that it seems to have done the trick, and she has now rejoined me in getting the house ready for habitation. I left you all with another list to contemplate. So here it is with some brief updates: Hassle the SH1T out of the window installation company to investigate and fix the leaks (three fixed windows and a sliding door) that came to light after we did the first lot of plastering - it worked, and the window no longer leaks - yeehah!! the rest of the plastering - was all completed the rest of the mist coating and painting - one bedroom and an ensuite left more stone work - still on the list moving as much stuff into what we now call the attic (a very large room downstairs as we don't have a real attic) in order to clear all the other rooms - done Install the UFH upstairs with plywood cover - done, and manifold connected up and filled fit the bathroom - done fit the kitchen - done fit the utility and cloakroom, utility done electric 2nd fix - done and signed off rainwater soakaways - still on the list rainwater collection system - still on the list backfilling - partly done, still on the list concrete lego brick retaining wall - delivered, to be fitted Flooring - in progress Wood cladding - still on the list Air tightness test (as I write this, I think "oh, sh1t, I must get that booked in") - done and certificate issued Fit internal doors - still on the list Fit en suite - still on the list Build MY garage - still on the list A green roof system, because its on the planning application, and may be required for certificate of completion (unless someone can enlighten me as to how to avoid this, and be able to delay the installation) - still on the list So, that big window, the one in the middle bottom below. First chap who came to inspect and report back left the company without doing anything, so two chaps came out (I think mainly as protection for each other from my wrath). Suffice to say they inspected thoroughly having listened to the fact that we had investigated excessively to find the point of ingress of the water. The ensuing repair entailed the whole window (glazing, individual door frames, and the outer rail frame) being removed from the hole (thank goodness for the steel beams above), a manufacturing fault being rectified, and the multiple installation faults also be repaired and then finally reinstalled correctly. A few days later to allow the massive amounts of sealant that were applied to cure, we sprayed a large amount of water at the window and gladly it seems to be OK. We now await a traditional SW'ley storm this coming winter. All the remaining plastering was completed, and not only did the mighty SWMBO mist coat all but one bedroom, she also painted all the walls bar the bedroom and the en-suite. I'm not sure she wanted to see a paint roller for a few weeks after doing that lot. As you can see in the picture above, on the right hand side, we started laying the UFH insulation and pipes and overlaying that with 6 or 9mm ply, depending on what the final floor finishing was going to be (we planned ahead 🙂 ) In May, we were joined by our son who had stated clearly that he wanted to help us with fitting the kitchen. This was very welcome as there were a few heavy units to move into place, and it was fantastic to have a pair of stronger arms (than mine) around. And so with his help we managed to get to this point (left photo). Since then I've been doing all the finishing off (doors, plinths, hidden handles etc..) But the "pièce de résistance" was having the breakfast bar made from planks of the trunk of a walnut tree that we had to remove to build the house. Here it is in the right hand photo Having done the kitchen, focus turned to the bathroom. Here's the result We started putting down final flooring. In the breakfast bar picture above you'll see the stick down LVT that we had fitters into do, and we've done LVT click flooring in the bathroom, a bedroom, the utility and cloakroom, and one other room. We also had some of the backfilling done, meaning we could do away with the temporary steps upto the front door and the areas around it. So, still a lot to complete. This last week has seen the temporary utility removed and the permanent one installed, and a bed has arrived into the one floored bedroom. Selling up: We've sold our "holiday home", and our primary residence is on the market (anyone want a four bed detached with double garage in the Reading area?). Next week we begin the process of moving into a building site, albeit one with a few luxuries (like the ability to cook a full roast dinner without the electricity tripping, and have the option for a bath!) No new list this time around 🙂
    8 points
  21. A longer than usual blog - we’ve had a lot going on this week. We definitely reached site capacity with five vans and seven contractors on-site on Thursday and Friday. Seven pallets of cellulose bales arriving mid-week didn’t help space management either. The whole week got fairly stressful but somehow we seem to have got through it. Phew! Membranes The plan was for the team from SW Insulation to fit the VCL membrane to the vaulted ceilings, cross-batten with 25x50mm in preparation for the cellulose fill, then move on to the wall VCL and the additional 50mm PIR and 38mm service cavity battens on the walls. As I type that it sounds like rather a lot. It proved to be too much indeed… Our lovely vaulted ceilings turned out to be a nightmare to fit membranes to. Those, plus the ceiling cross-battens (essential to stop the cellulose blowing the membranes off the rafters) took three guys pretty much all week to do. So the walls will have to be tackled when the team return on the 11th August. We had no carpenters available Monday to Wednesday but on Thursday and Friday both Alan and Chris were on site. Chris rushed around closing all the external gaps around the roof edges off with OSB, while Alan worked flat out trying to keep ahead of the zinc roofers (see below). Closing off the roof edges was essential if we wanted to avoid the cellulose blowing into the rafter space and straight out across the neighbouring countryside. Before: After (ok, different section of roof but it all had to be done): The pressure to prepare for the cellulose fill was heightened a bit because I’d cunningly agreed to the cellulose team coming in on Saturday to fill the roof… Cellulose Ray and Devlin from JW Insulating arrived mid-morning on Saturday and worked straight through to 6pm to fill all the rafter spaces. It wasn’t plain sailing - they were worried the membrane wouldn’t hold. They had to put a some extra edge battens in to make sure the membrane did not get blown off due to the pressure of the fill and they had a couple of ‘blow-outs’ they had to fix. Apologies for my terrible photography but here is Devlin blowing the cellulose in to one section: After filling the first section they checked the density by cutting out a cylinder of the filled cellulose and weighing it. The core sample came out cleanly without disturbing the surrounding cellulose and after weighing they pushed it back in place and taped it up; it's amazing how the cellulose (which is simply pulped paper, treated to make it fire and mould resistant) seems to bind and 'set' in place once it is blown in. The test showed we were a tad over target density. I asked Ray whether that was a problem: “Not for you” was the reply. I assume they could end up using more cellulose than planned but they were happy to carry on. By the end of the day we had a fully-filled roof. Another milestone achieved! The photos don’t show it too clearly but the visual effect is as if there’s a vast silver duvet placed over the house. You can see the patches they used to cover up the entry points for the 'blowing hose'. We hadn’t realised the cellulose blower was 3-phase and came with its own noisy diesel generator which ran for 9 hours non-stop. Not much fun for our neighbours - we’re hoping they forgive us. Fortunately it was all done in one day, so peace was restored today (Sunday). Have we done the right thing? Choosing the best approach for insulating the roof has been tricky. With hindsight, PIR between the rafters might have been easier (especially since I now know you can get open web rafters with PIR between the webs, so no voids to have to insulate). Alternatively, maybe we’d have been better to have a warm roof with 200-250mm of PIR on top of the open web-rafters, which would then have served as service spaces for cables, pipes and MVHR ducting. That would have made for a very thick roof which would have been difficult to disguise though. But we liked the idea of cellulose fill for its eco-credentials and its noise insulation levels (especially with a zinc roof). Having said that, to get to our target u-value (0.1 max) we still have to add another 100mm of PIR on the inside; we'll leave some channels to run the MVHR ducting through. That’s the next job for South West Insulating when they return on the 11th August. Another option would have been to go for a more ‘Rolls-Royce’ solution like the timber frames offered by MBC, where they take responsibility for the roof insulation, VCL and airtightness. But although our costs for adding the insulation and membranes are higher than expected, it’s still going to be a lot cheaper than the MBC frame. Anyway we* have made our decision so we have to stick with it and see it through; it’s definitely proving trickier to implement than anticipated though! (*Well me - I can’t blame Mrs P.) Zinc roof The zinc roofers, Wessex Metal Roofing were also working through the week, finishing the main roof, fitting the small areas of zinc facade, and various facias, ridges, and gutters trims. They also kept Alan busy on Thursday and Friday making sure the necessary ply backings were in place to keep ahead of them. Scaffold issues: One area of challenge we have is the scaffolding. Ideally we need some limited changes. The scaffold company are in a fix though - too much committed work for the people available. In fairness they are communicating well and being open about their issues: fitters unexpectedly leaving or having to be let go, holidays, potentially over-ambitious work commitments... I have some sympathy but I sense it is going to be nigh on impossible to get them out for a minor adjustment any time soon. We’re going to need to think imaginatively to avoid being held up. I'm going to imagine everything's finished and we've moved in - feels better already. Next week: Work should start on the south-facing monoridge roof which is mainly solar PV panels with some slates round the edges. It’s a different roofing company because it seems the zinc roofers don’t do slates and vice versa. They sounded busy and stressed too, so I’m hoping they turn up. Aside from that, it’s a quiet week. We were supposed to be doing the blown cellulose roof fill but.. oh.. I see that’s already been done! Well done on getting to the end of that blog! Just for fun I've added a summary 'dashboard' below. This is turning into a weekly project report - sorry about that: old habits. Dashboard: Contractor days on site this week: 26 Contractor days on site since build start: 156 Budget: Currently running £8k over (Benpointer budgeting rule 1 breached - poor management 😂). Plan: On track to move in by Easter 2026. Issues and worries closed this week: Making the roof space airtight enough for the cellulose blow. Completing the cellulose fill. Confirming the window and door opening sizes match the ordered windows and doors. (Actually that was checked as ok by the Norrsken pre-install visit last week but I forgot to mention it, but its a big tick in the box and would be a huge disappointment to C4 had we been on Grand Designs.) Current top issues and worries: Scaffolding (see above). Velux flashings - more on this next week. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder, PV panels… all due in the next six weeks.
    8 points
  22. Well, it's been nearly 9 months since we moved in, and I didn't leave a list last time, so here are the parts of the last list that still needed work. As you will see there still remains a lot of stuff to do. You'll soon learn why they're still here 😞 more stone work - still on the list but much reduced rainwater soakaways - still on the list rainwater collection system - decided after deliberating a lot to leave this out for now as it's not a condition backfilling - partly done, still on the list concrete lego brick retaining wall - delivered, to be fitted Flooring - en-suite and "attic" room left to do Wood cladding - still on the list Fit internal doors - one last door to do Fit en suite - basin and bog outstanding Build MY garage - still on the list A green roof system, because its on the planning application, and may be required for certificate of completion (unless someone can enlighten me as to how to avoid this, and be able to delay the installation) - still on the list, but good news on the completion element for this below. Back in August 2025 we moved into a building site, and worked hard to get the remaining bedrooms completed before our first Christmas for which SWMBO had invited MY family. Not sure whether to label this action as bullying, blackmail, fraud, spousal abuse or whether another specific crime was committed. But, we got there, and a fantastic Christmas was had. Also during this time, we managed to secure a buyer for our old house. We had decided to stop calling it home to start the process of removing 29 years of emotional attachment to the place in which we brought up our two children, and in December we removed pretty much all the remaining furniture in readiness for Christmas and what we thought would be a completion on the sale in January/February of 2026. You may recall me asking questions about a retaining wall which was holding up the new buyers getting a mortgage. Now, this wall was not a part of the house but on our boundary about 2 feet or so away from the side wall of the house. It has a crack in it and the lender wanted it repaired. We had requested an SE to come give us a report, hopefully to tell the lender to stop being a d1ck, and we had arranged to meet them on the 6th January. We arrived the day before to find it difficult to open the front door because there was some plasterboard behind it which had come from the landing ceiling at the top of the stairs. This had been caused by a leaking water pipe in the loft. Subsequent water bills showed that 28m3 of water had come through the ceiling - we now had a major water leak insurance claim repair to deal with. And the upshot of the SE visit the following day was they said it did need fixing. B0110cks!! So, now instead of a completion in Jan/Feb, we were looking at a completion in 3-6 months. We then found out that the retaining wall was our liability, and not the people who owned the land behind it. This put a huge dent in our plans. Everything we had planned to do in the first half of 2026 (work on the house and a ski trip) went on hold as we got someone in to repair the wall (in March, once the rain had stopped) and to deal with the insurance company who thought it was a great idea to appoint two separate companies to complete the drying out/repair work - WHAT COULD GO WRONG? We sat down, and reworked our plans for work on the house. This has been limited to work that we could carry out with little spend because either it was something outside in the "garden" (read mud bath), we already had the materials on site, or the materials required were not hugely expensive. What have we been up to in between complaining to the insurance company about the lack of co-ordination and progress (WHO WOULD HAVE THOUGHT?) We bought parts to start finishing off the rainwater drainage pipework, which also allowed us to do our first bit of hard landscaping, some steps down to one side of the house, and starting off the path as well. We still had a lot of stone cladding to complete, so once the weather improved, I set to completing most of this. There are still a few odd bits and pieces to do once the balcony and connecting bridge have been completed (one of the large ticket items that is on hold). The other main area of work has been the en-suite bathroom, where we spent a little bit of savings and created a service wall on two sides, got it plastered and painted, and also installed the walk-in shower. After a bit of back and forth, SWMBO agreed to a wall hung toilet pan (thank you to those who responded to my cry for help). So, the en-suite requires said bog, a basin and vanity, tiling behind the basin, flooring and a door to be completed. All materials on site or on order, and the plan is to get on with that over the next few weeks. So, where does all this leave us? Well, the bits of good news we've had:- - our BCO visited just before Christmas and gave us a list of things he'd like to see before he issued a completion certificate, and on that list found that the green roof was not required to be fitted, but just some documentation about what we proposed to put up there. I know what many will think, but we will probably still install one at some point, but it does mean we can delay installing it until after completion. - I mentioned we secured a buyer for the old house. Well, they have stuck around through all our tribulations and we will be completing on June 5th. Come mid June we should have the following major items to complete, and the funds to do them: Balcony including balustrade Connecting bridge to balcony Balustrade by internal stairwell Exterior porch floor rainwater soakaways - still on the list concrete lego brick retaining wall and backfilling Flooring - "attic" room left to do Wood cladding Finish the en suite - as outlined above Build MY garage - still on the list A green roof system Once all that is done we might also be ready to clear the site of the touring caravan we used for the first four years of weekends and holiday time we spent building the house and a lot of left over building materials. I'm glad to say there is very little of that as I resisted the "order 10% more than you need" rule, and am pleased to say it only bit me twice in extra delivery charges. This has meant we have incurred zero cost for skips/clearaway etc. and, no, we have not buried it all in a very big hole in the 3 acre field we bought. There's still a lot to do, but as we approach June 5th with lightened hearts, we have a much clearer view of some form of end game, with may hours to be spent creating a new garden around our NEW HOME!!
    7 points
  23. Should I even call you darling? Probably not, but as you (not you specifically, sitting there in your ‘should have been put in the wash weeks ago’ dressing gown, I mean the buildhub fraternity) have been so great a moral support I can’t help feeling some degree of affection. Anyway, there’s no chance of me drawing breath this week, or any week till we move out of the ice box (AKA rental - and thats the polite version, I now have a different name for it), so if I’m going to mark the year in point it has to be now, as a year ago on Tuesday I clambered up onto the roof of da Bungalow and started sliding tiles at my mate Steve. I miss him. He’s not dead or anything - though his dress sense would tell you otherwise - but he’s off the project and that isn’t comfortable. He buggered his shoulder blocking up to damp and hasn't been back working on site since. He still visits to let me know that it’s not up to standard and we should be further on, so basically all the things I know already, but it’s not the same as working together. That was rather fun. In a twisted way. So, how far has a year got us? Insides are plastered out and oven ready for our mist coats, which hopefully start Monday. I’m hoping we’ve no buried leaks or missing cables, time will tell. Outside a small groundwork’s team are half way through connecting the house to the drains. When I dug down to find the capped sewer pipe it looked closer to the surface than I remembered - which featured in the playlist of yet another sleepless night. I’ve quite a wide repertoire of tumble dryer worries, yet another talent courtesy of the build. Thankfully it turns out my water level did me proud and the poo pipes protruding from the house are at the predicted level with respect to the sewer so happy days. It’s really odd building a plastic bag to live in. OK, it’s a well insulated plastic bag, but it’s still a really big plastic bag. It’s beautifully illustrated by our breathing ceilings. We continued the hideously gaudy coloured VCL up the side walls and over the ceilings, putting in as few staples as we could to reduce the number of penetrations. Eventually the house itself was sealed up bar the missing front door and loft hatch. We took the precaution of putting the first layer of loft insulation up to avoid condensation on the ceiling VCL, using “Industrial polypropylene strapping” stapled to underside of the joists before the VCL was put up, so the strapping took the weight rather than the VCL. It worked a treat and even allowed insulation to be laid even where the VCL hadn’t been done. Standing upstairs a weird thing constantly happened. The VCL above us very slowly rose and fell - it was as if the house was breathing. Oddly mesmerising. I should have recorded a video. But there was no time to stand and look. The plasterer had lots in his books so couldn’t get to us till the end of January, so we took that as our target. We had no way of knowing if that was doable (it wasn’t) but the concept was that by setting a target we’d go faster so we charged up the cattle prods. I thought I knew it would be stressful being driven by such a deadline. As in so many build things I had underestimated badly, however. Some things went better than I’d expected. I’d planned to pull in the wires myself but instead Steve the Sparks (the confusingly named son of Steve of the buggered shoulder who did the demo and the founds with me) did it all in a couple of days. The speed of the man, but oh, the radio! He was the first of several with the ubiquitous Makita site radio playing ‘80s stuff. We’d been a no radios site till then. But we had by then lots of fluffy insulation, so I relented as long as it was on indoors only and relatively quiet. And having said yes to one it’s a lot harder to say no to others so the tackers (plasterboarders) and the plasterers all followed suit. Did I really need Bananarama on a loop in my head with everything else whizzing round? Another thing that went well and a quicker than feared was pulling in the water pipes. On the odd moment I was alone on site it took very little time to actually pull the HEP2O pipes through. OK it left a mess of tails above the cylinder but that could be left till after the tackers started. A lot of things got categorised as ‘after the tackers get started’, which was sensible but not always satisfying. The theory of radial plumbing, no joints buried, I found seductive. However the theory floundered when it met the Aqualisa buried shower and bath controls. That continues to cause me angst and will do until I’ve finally accepted that I’ve dealt with the last wet patch (yes, technically it’s called a recurring nightmare). One thing that didn’t go so well was the vent ducts. It wasn’t helped by the fact that I’d decided to go for 90mm rather than the smaller version and we’d ended up with 253mm metal web joists (pozis) rather than the 304mm I’d planned. It also wasn’t helped by a glulam blocking the ideal route from the main house into the loft above the downstairs bedroom. So it was a fiddle, (polite version) and the pressure was on as the duct itself only arrived on the 28th of January, mostly due to a supply issue. I’d thought long and hard about duct routing, but things are never as one imagines. The MVHR unit will sit in the garage next to (but not touching for fear of noise) the wall of the downstairs bedroom. All duct pass through the loft above said bedroom and then enter the house itself. That loft is a disturbing piece of modern art. I’m glad that I will never see it again (fingers crossed). Fifteen 90mm corrugated white tubes bound together wrapped in fluffy brown insulation snaking through the trusses. Where they pass into the house there is a Quatermass of airtight foam, as if the house was punctured by the hydra and it bleed green goo. Getting the insulation up there was surreal. It’s a v restricted space and the only way to do it was to poke my upper body through a gap in the ceiling VCL and distribute the insulation. It pretty much fills the loft now. When I start sleeping properly again I’ll have nightmares about all that. It wasn’t all bad news though. One bit that worked really well was taking all the ducts for upstairs straight up the front gable wall, with the ducts insulated but never passing through the VCL. The bit that didn’t work was the downstairs ducts getting over the glulam. It meant they started their journey into the house with a tight s bend. The corrugated outer skin helped prevent the pipes pulling through the holes in the wall and floor that enabled them to dive down into the posi layer. We also discovered a downside to our very heavily engineered joist plan above our main room. We are very keen to have nice, stiff floors upstairs with little movement. So we ended up with pairs of 147mm posis with only about 240mm gap between each pair. Looking at it there was literally more joist than gap. Felt good to walk on. Getting ducting through however… On top of that we had a flue to avoid, and a barrier formed by two well insulated pipes that run from the UFH manifold to the cylinder via a diversion due to steelwork - another obvious bit that I failed to anticipate. Thank goodness the bookends (the guys doing the solar pv/inverter/battery/UFH/heat pump/UVC/etc.) suggested getting the cylinder in when they did. We call them bookends as either appear to be unable to work without the other. Odd world, innit. So, with those pipes too in place it’s v congested in various areas. Much swearing and jumping up and down onto stepladders and skinned knuckles later and the vent pipes were done, with all 15 vent ducts poking out into the garage like some 1950s comedy alien being. An alien that sits and waits, and when I walk past it it spits distilled water onto me. Seriously. Yet another ‘I’d never have imagined that’ moment. I'm guessing that the warm, wet air from the house is being sucked through all the vent pipes by the passing breezes. The garage is unheated. When that air hits the bit of the ducts in the garage some of the water vapour condenses onto the inner walls of the ducts. As I walk past I cause a disturbance which makes the condensation coalesce into droplets that then fall on me. What a fabulous illustration of how much an MVHR unit needs a drain. Anyway, eventually, meaning two weeks later than hoped, we were ready for the tackers. I’d amassed a long list of ‘I’ll do that when the tackers are here’ tasks, oh my, will I never learn! To start with there was a constant stream of questions from the three guys. All of them reasonable, but they tended to be neatly timed so I’d just start picking up tools to do something myself when I distant “Geoff” would be heard so I’d put everything back down and toddle off to find which bit that particular tacker was staring at. Originally we’d planned to put an OSB layer on all walls and the upstairs ceilings. I'd gone for raised tie trusses to reclaim some of the ceiling heights lost early in the design process. The idea was that the little sloped bit at the top of each wall would be hidden by the extra layer of studs and insulation. It was designed to the millimetre. Mistake. The tackers assured me they would be careful of the ceiling VCL, and indeed they were. The few times they caught the VCL or when it needed easing they called me in to bring my repair tape. (Note to others - put spare VCL at corners, it’s so easy to make it too tight for the tackers). So they convinced us to ditch the ceiling OSB idea. Only if course, I’d factored in the thickness of the OSB into my calcs for the raised tie trusses. So when the walls were boarded in a couple of places the roof bracing was just a tiny bit too low. I should have allowed a contingency but hey ho, double boarding the walls sorted it where needed. Fortunate to say the least. Plasterboard changes the place. We’d spent weeks amongst soft, spongy walls, with insulation sitting behind and in front of the VCL. Very quiet. Lovely in fact. But plasterboard puts all the echo back and then some. Plus it finally shows the rooms for the shape and size they are. Sounds daft given how long we've spent in those rooms but seeing them plasterboarded was a bit of a shock in places. The best example of that is the hallway. Drawing layouts and trying to imagine spaces only gets you so far. We designed in a double height space just inside the front door, nice straight stairs on one side. Bit of a sort of gallery on the other. But it’s huge. I knew all the dimensions by heart but I still didn’t know how big it was going to turn out. We are going to have to get creative to get it feeling right. Fortunately for me our principle aesthetics consultant (i.e. J) is brilliant, so I just know it’ll turn out well. The plasterers were a dream. Tidy, polite, quiet (if you ignore Bananrama and Simply Red constantly playing in the background) and they also did a super job. A pleasure to work with. The only wrinkle was the ergovents. I installed them in their plenums precisely as per the instructions. What a shame I didn’t check with the plasterers first. The instructions said the vents should be either flush or max 1mm below the plasterboard, which I super carefully did. The plasterers started when the upstairs was boarded, and they took one look at the vents and said “no”. They need 3mm to 4mm proud. Turns out the instructions are really targeted on the continent, where, apparently, they rarely skim. We skim. We need more depth. Thank heavens downstairs hadn’t been boarded by then. All but one upstairs I could get to from the loft, slitting the VCL (I really must remember to go back and repair those slits) adjusting the brackets so they could be skimmed properly. The downstairs ones were easy to adjust, ahead of boarding. The plaster has reduced the echo a bit, and as it’s drying and its colour gets lighter it’s given an even better impression of the rooms. The plasterers were much less high maintenance giving Rolly and me time to put the wood cladding on the rear gable (massively more time consuming than expected) which meant that the three skylights could be fitted. Fantastic. I borrowed a leaf blower from Rolly. The intention was to do a half arsed leak test using a temporary loft hatch. Never did get used, we never put the time aside, there was always a short term deadline hogging the priority. We'll find out in time whether it was needed. Another one for the ‘hope’ list.
    7 points
  24. Week 36 When I posted the previous blog two weeks ago we were looking ahead to activity on the bathrooms and electrics, and also to making a start on the landscaping. Since then it’s been a fortnight of progress and challenges… Bathrooms My brother Chris made brilliant progress throughout the week he was with us. A toilet, basin and shower screen were fitted to finish the guest ensuite, a basin and shower screen fitted in the family bathroom to finish that room, and the bath, hand shower and basin were fitted in the master ensuite. It was all going really well. Too well. And sure enough disaster struck while fitting the wall-hung shower toilet in the master en-suite. We* were gently tightening the bolts that hold the toilet to the frame when there was a ‘ping’, then a crack appeared around one bolt boss, before replicating itself on the other boss, and then the whole pan came away from the frame in a Rapid Unscheduled Disassembly. Which was a bit disappointing, to say the least. (*Yes, I was 'helping' - that could be the true root-cause of the problem to be fair.) That white rectangle on the wall is a foam pad which is meant to cushion the pan against the wall to be trimmed away after fitting. We obviously never got that far. The actual cause proved to be a mismatch between the TECE wall frame instructions and those supplied with the GSI Ceramica WClean toilet. We followed both sets of instructions as closely as you ever can follow these modern 'pictogram', wordless instructions. Sadly, this led to the pan being inadequately supported directly behind the bolt bosses and the pan shattered as the bolts were tightened and the stresses rose in the ceramic. Here's the template the TECE frame instructions encourage you to cut out around. Which leaves you with an unfortunate void around the bolt holes. Of course, as soon as it happened we both kicked ourselves for not spotting the problem beforehand. At that point, I wished I had bought a Geberit frame and toilet as I originally intended rather than being persuaded by the bathroom showroom that these were better products. In fairness to the showroom (Island Bathrooms in Salisbury) they immediately agreed to supply a replacement pan, which arrived this week and we will have another attempt to fit it when my brother is back with us next week - first making sure that those bolt bosses are fully supported! Fingers-crossed! Notwithstanding that disappointment, as well as all the great bathroom progress Chris found time get the kitchen sink and Quooker tap, and the utility sink all plumbed in too! Landscaping Ashley Ralph, our landscaper, made a start on our external landscaping during the wettest January for years! (We had 259mm - over 10” - of rain in the month in our corner of Dorset.) Having temporarily turned our relatively tidy site into a recreation of the Battle of the Somme, he has quickly got a good covering of type 1 packed down and the site looks relatively tidy again. In fact tidier than it did before. To be fair, Ashley does keep things very tidy. Concrete pad for a future potential car port. The plan is to tarmac most of the front to make vehicle and wheelchair access nice and easy. We did consider a layer of hot-rolled grit over the top, which we did in our previous house and which looks attractive but when it’s not being walked into the house the grit collects dirt over time and becomes impossible to keep clean. So tarmac it is. Behind the house is more complicated with a fall of 1.6m over 17m of garden. To make that as wheelchair accessible as possible we have an intricate plan of terraces, ramps, dwarf retaining walls and planting beds which we’re hoping Ashley can install in our relatively compact garden. This mini-project could be running for some time! Cladding Alan, chippie No. 1, came in for a week and all the timber wall cladding is now done! All that remains now on the cladding front is for some of the soffits including those under the front and rear roof canopies, to be clad. The chippies may need to perfect the art of hovering above in-progress landscape works while they do that (!) Electrics Electricians seem to have become a bit scarce, which is a worry. To be fair we had two in the week before last, and a lot of lights were connected up but no significant milestones seem to have been reached. We still have a lot to get through to have a fully wired house before we move in on the 23rd February. And no electricians are planned on site until 9th Feb, so this is becoming a concern. Tiling We’ve also struggled to get our tiler in to finish off the porcelain skirtings - a couple of planned visits cancelled due to illness. Whilst we could move in with the skirtings as they are now it is obviously preferable not to be trying to finish them off with our furniture in the room. A ‘plan B’ is emerging to allow us to get this one over the line without relying on our principal tiler, who although good does not appear to be in great health right now. Internal joinery We have some further oak sections on order to give us enough material to finish the pocket door frames in oak rather than the primed MDF Eclisse supplied. Also since we have decided to opt for full width door stops to give a rebated door frame look, we are waiting for those to arrive so that they can be fitted. The oak door frames and architraves really do set the doors off well - we’re very pleased with them. Focus for the next three weeks: Electrics, still lots to do. Plumbing - that wall hung toilet! Landscaping - onwards and downwards. Packing - it has to be done , because… … we’re going to be moving in in three week’s time! Dashboard: Contractor days on site this past two weeks: 32 Contractor days on site since build start: 527 Budget: No change - over budget but within contingency. Plan: Moving in booked for 23rd February. Issues and worries closed this fortnight: N/A Current top issues and worries: Whether the electrics will be done in tome for our move. Hanging that toilet.
    7 points
  25. Very busy again this week - we were probably running at the maximum people we can have on site without contractors getting in each other’s way. On Thursday we had the carpenters, the insulation team, a roofer and the window installation team on site, and it’s not a very big site. Windows and doors The main highlight of the week was the arrival of the windows and external doors on Thursday together with a team of four (from Ukraine, though the windows were made in Estonia). The installation team led by Alex and Val were on-site by 7:30am and the windows arrived at 8:00. All the windows and doors went in smoothly over the next day and a half. Barring a factory error, we knew they were going to fit as Alex and Val had done a pre-installation site visit three weeks ago. There were no factory errors and everything fitted perfectly. There was no fuss about our difficulties with getting all the requested scaffold changes done (we didn’t) - the team worked around the shortcomings. For those interested, the windows are triple-glazed, alu-clad, inward opening tilt and turn, Norrsken P33A units; the doors are S305A alu-clad, composite panels doors and the 4 metre lift and slide, which is also triple-glazed, is Norrsken’s S305A door. The lift and slide door weighs in at 475kg and was moved by hand down a 500mm wide gap between our scaffold and our neighbour’s fence, then lifted manually into place. Here’s the sliding panel coming in first - it was stood to one side then fitted in once the frame and fixed panel were in place. I have to say, we remain very impressed by Norrsken and would recommend both the product and their installation subcontractors. Alex and Val suggested removing the front door, wrapping it and storing it safely, then cladding the frame in ply with a temporary door in place during the remainder of the build. Seemed a sensible suggestion and that is what we aim to do next week. Here's Dima, Alex and Val from the Norrsken window installation team: Having the windows and doors in is obviously a big step forward but we had progress on other fronts too: External wall battens and roof Our carpenters Alan and Chris made a start on (and indeed finished) fixing the 50 x 50mm external ventilation battens and have pretty much finished. (That’s messed up my wallplan - it’s not supposed to be done until next week!). They also boarded out the plant room walls with 18mm ply - it seems sensible given the amount of kit we need to fix to the walls in there. Just in time for the electricity supply, which SSE are coming next Tuesday to move into the plant room from the current external meter box. The slate edged, solar panel roof was finished this week too and now only needs the zinc mono-ridge capping/facia to be fitted (tomorrow) for the roofs to be complete. Insulation The team from Cornwall were back this week for what was supposed to be week two of two, to membrane and insulate the insides of the external walls and the underside of roof (below the blown cellulose layer). Progress has been slow for a number of reasons and the work remains a long way from complete. Still to do is the insulation on a couple of high walls and the whole of the roof. Partly, the job has proved a lot more involved than I or the contractors realised. Also they were delayed this week by other work over-running, sickness, and a funeral. On the one hand, given it’s a fixed price contract, we should not be too worried. But there is a potential impact on the schedule downstream if this work is not complete by about the 3rd week in September. And for the next 3 weeks our focus shifts to the floor: fixing the DPM, insulation and UFH pipes, then pouring the screed. So there is no access inside the house for the wall/roof insulation team until about 8th September. I can see this getting messy but for the moment we are trying to keep to the current plan which leads to the plastering starting on 6th October. It might be time to fire up Steve Jobs’ Reality Distortion Field (well, it worked for him... until it didn’t). Mistakes - I’ve made a few… Here’s a good one: We planned to fit an external blind to the master bedroom window, partly to keep the solar gain down and partly for blackout purposes. The idea was that the blind would be hidden in the timber cladding, out of sight when not in use. But despite poring over drawings and designs endlessly, I failed to spot that the roof canopy has a return beam that comes in 20mm above the window reveal - so there is no way we are going hide a blind cassette in there. I’m not actually sure what that beam is doing given there is no weight hanging off it and surely the roof trusses provide enough of a horizontal tie for the oak post? It’s probably too much effort to challenge or change now though and Mrs P. and I both feel we can live without an external blind there (and fortunately our Part O Overheating assessment did not take the external blind into account but listed it as an optional improvement). Other mistakes are either too minor, or too embarrassing to mention. Stress Yes, I can confirm that running a self-build is pretty stressful - on a par with the stress levels I used to experience running big IT programmes, I’d say. I won’t deny we’ve both had a few sleepless nights worrying about what’s happening tomorrow, or the day after, or next week... Still, every task done is one we (hopefully) no longer have to do. Dashboard: Contractor days on site this week: 26 (that’s our record week!) Contractor days on site since build start: 192 Budget: No change, running slightly over. Plan: On track to move in by Easter 2026. Issues and worries closed this week: The windows are in! Our scaffold issues haven’t held the window installation up (though the scaffold itself did fortunately hold the window installers up!) Current top issues and worries: Insulation - still lots to do, increasing potential for the dealys to impact our overall schedule. Scaffolding - still a worry, although we do now have a provisional date when the scaffolders plan to take the scaffold down, so fingers-crossed that holds. Scheduling future deliveries: insulation, battening, cladding, render boards, MVHR, UFH kit, ASHP, HW cylinder… all due in the next four weeks.
    7 points
  26. As mentioned last week, the zinc roofers asked if they could start a week early(!) and so, on Monday morning along they came - Brian and Tom from Wessex Metal Roofing in Salisbury. The first couple of days were mainly rolling out long zinc profile sections from the back of their van, then these proceeded to be fixed on to the 18mm ply sheeting that Alan the Chippie had laid the previous week. Three triple-glazed electric Veluxes arrived from the builders’ merchants (I forgot they were coming last week tbh) and while I spent ages looking on the (frankly rather terrible) Velux website for installation instructions and videos, Mrs P. pointed out to me the the CCTV seemed to show the guys had already fitted them in. “Oh, I’ll stop looking then.” The moment the roofers realised we have CCTV 😂 : By the end of the week most of the zinc panels have been fitted, plus some facias and gutters. I must admit that when we signed up for a standing seam zinc roof I assumed it would actually be ‘zinc’ - but it appears to be white plastic, with ‘zinc’ written on it - we've been done! Apparently it’s best to take off all the protective film at once otherwise it can start to age differently. For those interested, we’ve opted for VMZinc Plus in ‘Quartz’. We can’t wait to see it ‘undressed’. Although most of the zinc panels are now on, there is still a fair bit for Brian and Tom to do including some vertical clad sections on the far side of the house, plus facias, verges, and a ventilated ridge for the south-facing monopitch roof (on the left of the photos). Also they have the zinc gutters and downpipes to fit. They are expecting to finish the week after next. We’re also hoping that the work on south-facing roof, which is mainly 30 in-roof SolFit solar panels with a band of slate tiles around them, will start w/c 4th August. So with luck by the end of that week, all the roofing, gutters and downpipes will be done. While the roofing carries on through next week we also have South West Insulating (SWI) from Redruth on-site to start fitting the VCL/Airtightness membrane and the additional internal wall and roof insulation . The sequence for the next three weeks inside should be: Week 1 - South West Insulating - VCL to roof, then VCL + 50mm PIR + service cavity battens to walls. Week 2 - JW Insulation arrive from Essex to blow cellulose into the roof (a 254mm cavity formed by the Posi-joist open web rafters). Week 3 - SWI back to finish roof works (100m PIR + service cavity battens). Let’s see how well that masterplan survives the heat of battle 😬. And finally… On Friday, evening, after yet another huge tidy-up of the site by Mrs P., we hosted about 20 local friends for beers and a chance to look around the skeleton of our house. We had beautiful weather and of course everyone was very kind about the house and what we are doing. A lot of really great questions as well about the technical detail of the build - I was surprised how genuinely interested many people were and I suspect a few were thinking they might have a go at self-build themselves.
    7 points
  27. Forgive me holy Bill Dub, it has been many weeks since my last confession: and in that time I have uttered much profanity and at times, I have edged a small way towards despair. I used to think I was good at working alone, and I sort of am when I have confidence that I have a good idea of what I am doing. The other thing about working alone is that it’s dangerous - especially with net access and faceache marketplace. Guess who now has a fridge freezer in the site hut (vital, darlings) and a bargain paslode (see, we are self builders really!). Anyway, to start with the plan was to: Block up to damp all but a central path so we could get stuff through to the garden. Hire a digger. Dig out for the Hide (my hermitage at the bottom of the garden). Shutter up and get mesh in for the raft for the Hide. Hire a dumper. Use said dumper to ferry concrete from the road to the Hide (circa 75m) Reduce the ground level at the front of the site where the garage will be. Dig, instal and fill in the 2.4m3 soakaway, using the dumper to deposit the spoil at the front of the site for a grab. Get the spoil gone with a small (9 ton) grab. Enough crush delivered, spread and whackered ready for the over site. Mesh in for reinforced over site. Dumper in concrete. Add top layer of blocks (thermalite) and TA-DA!! we will be ready to start erecting the timber panels which were due for delivery 18th of July. Good plan. But as we know, no battle plan ever survives contact with the enemy. Due to the stupid levels of heat, and an old injury flaring up, my retired builder buddy Steve has not had that many days on site in the last 6 weeks. To start with we, meaning Steve, made good progress laying über heavy 140mm concrete blocks. In hindsight using them was a mistake. I was advised to use them rather than thermalite hi-strength blocks for all but the top layer to save money, only they didn’t as the weight really slowed us down. It also took it out of Steve. But blocks laid, we went on to the Hide, and we got most of it shuttered up and we laid the A393 steel mesh (2.4x4.8m bits of that are heavy!), so we were ready to concrete the raft so I hired the dumper. But then Steve had to have a few days off. So I pressed on as well as I could. I had no digger or dumper driving experience and frankly it showed in the glacial progress. When I started digging the soakaway hole, if it was being filmed an advisory would be needed at that point to say “those of a nervous disposition please look away now”. But I managed to dig the soakaway, put the topsoil aside, fill the dumper with load after load of subsoil, dump it by the road, install the crates wrapped in the odd fabric, and put the topsoil back. Exhausting, especially constantly jumping from one machine to the other, but rewarding despite there being no visual evidence after the event except on my phone. Our BCO has since approved our soakaway from the pics, which was a relief. I think it was around then that it became clear that handballing off the timber panels was going to be a nightmare. Panic. But one conversation with Andy the Boss and a telehandler was booked. Saved again. Still no Steve, so onto the crush as we can still run the dumper over the crush and the filled in soakaway to get the concrete to the Hide. 30 tons of crush sounds like a lot. However, when faced with a 9 ton load dumped near the front of the site ready for me to drag it onto the slab it feels like an awful lot more than a lot. So days were spent moving crush, some with the dumper to start with but that only worked for so long so the dumper became redundant. I did get a bit faster on the digger, eventually. Originally I had thought about using a line pump but was dissuaded. Apparently there was a fatality some years ago in our area and it appears amongst many in the trade concrete pumps are the bogeymen. But as there was no sign of Steve returning it was time for a replan - saved again by Andy the Boss. So the dumper was returned and the pump was booked and I carried on with more loads of crush. The second 9 ton load enabled me to create a sort of ramp so by switching to another local company who had a smaller vehicle I hoped to get 4 ton loads dumped direct where they were needed. It sort of worked. He reversed down the site and over my foundations and tipped onto what will be our lounge. V good. But then he had trouble getting back up the slope and at one point we were shovelling crush to unstick the lorry. Not good. After a few goes he got out, to my relief, but I was told that the remaining two deliveries would be tipped front of site. Damn. So I leapt on the digger, and used the hour between deliveries to redo the slope, whackering down the crush in places to help. When the lorry returned the driver got out, looked, nodded, jumped back in his cab and reversed all the way again. Result. Same for the final 4 tons too. Saved me hours of diggering. Peeps do seem to try even harder to help when one is building your own home. Such a small world though. In conversation with the driver it turns out he delivered the bulk of the aggregates to us during our build 34 years ago. Another day of grading and whackering and the digger was finally finished with. I sort of enjoyed it a bit but one can have way too much of a good thing. Steve returned for a couple of days to do the last blockwork needed for the over site pour, which got us into a position where we felt ok about going away for a few days to mark a big anniversary. Which we really enjoyed. On our return we learnt that Steve was grounded until further notice on medical advice. We had two days on our return to get the A142 mesh in - which was not enough time for me on my own - especially as I had to go get different spacers for the mesh as I’d cocked up my planning. Carrying the 2.4x4.8m sheets on my own was really weird. The weight wasn’t so bad but they waggled so much that it destabilised me so had to stop and ground them to reduce the risk of a fall. So Saturday morning (the pump was booked for Monday first thing) the cavalry arrived in the shape of J who had re-researched how to do the mesh/spacers/tying in. We flew along. Relief. On Monday the pour was uneventful. I learned that the fatality was due to a fall where a chap had his hard hat on backwards - nothing really to do with the boom that was there at the time but legends become self sustaining. A couple of days of tidying up and many, many phone calls then ensued - I needed the top layer of thermalites done otherwise the panels would sit soaking up sun and rain for days. Finding good brickies at short notice appeared a pipe dream. Not for the first time we were saved yet again by Andy the Boss who rustled up a two plus one brickie team, who, he assured me, would sort things out Friday afternoon as long as I got a mixer on site. Steve agreed to provide a mixer that he’d drop off Friday morning. All way too last minute. We had no choice but to trust and hope. On Thursday it was pointed out to me that a pile of crush on site could form a ramp which would allow the telehandler to get on the slab and place the panels in the best spot. Sweating profusely with my spade and rake was a good way to learn to appreciate a digger. But by the time I wobbled home site was ready. Friday morning started badly. Scooby - my dilapidated and beloved Skoda bought a year ago for the build - was booked for an MOT - my mindset was that it was more ‘the last rights’ than it was a routine check. So I loaded my pushbike on top, drove to site to drop off my tools only to find that without warning, the road was closed. Annoyed. Stressed. We’d had to give 12 weeks notice but apparently Anglian Water decided the day before despite it being planned in in advance. I dropped Scooby off at the garage with a lump in my throat and peddled like mad to get back to site. The water board guys agreed to let our delivery through, much to my relief. On site I wanted to recheck all my levels and move some stuff to be ready for both the delivery and the brickies. I’d just got that done when Andy the Boss turns up in the telehandler. The delivery lorry, however, took one look at the road closed sign and drove off somewhere random to give me a call. Several gritted teeth calls later and I managed to talk him in (why hasn’t anyone invented Satnav?) and we then did lorry and telehandler ballet, with a support act of irate drivers blaming me for the road closure - more gritted teeth, smiling from the nose down calming and redirection of a succession of stressed senior drivers. The first pile of panels fell off badly placed bearers, after which Andy the Boss followed my signals rather than those from the well meaning driver. (An hour of manual panel shuffling later revealed no damage - thankfully - but they ain’t easy to move on my own as some of the weigh OMFG kg). The rest of the offloading went ok. Deep breaths. Then Rolly the Chippy turned up to have a look at the panels we will be erecting the following week. He has a lovely calming way with him, just what I needed. The brickies turned up exactly on time and in a couple of hours on a burning hot Friday afternoon laid a phenomenal amount of blockwork beautifully. Their job was made harder by having to wiggle round the piles of panels but they just took it all in their stride. And to make matters even better the garage rang. Scooby had passed. I could have cried. So much had come together all at once. Next week we start putting panels up. Unbelievably fortunate. At times over the last few weeks the fatigue and self doubt had eaten away leaving me feeling that it didn’t matter how much one did right, how much one achieved, all that counted were one’s mistakes. J rightly reminds me that if it was easy everyone would do it, and talking things through together really does help enormously. Right now I feel ridiculously lucky. May that feeling continue.
    7 points
  28. Yes, there’s a lot going on right now. It’s been a mixture of challenges and progress this past fortnight. Floor tiling The original plan was for the floor tiling to be done during the first two weeks of November but the screed not being quite dry enough delayed that. Contractor sickness and the need for the tilers to try to juggle their other booked work around ours have led to us being about 3 1/2 weeks behind now and still not quite finished (a few tiles still to lay and about half the house to grout). The overall impact on our plan is not to severe though as we managed to schedule the decorating in early to gain a week back and overlap the tiling with second fix plumbing. A big plus is that the quality of the tiling is excellent. In years to come, we won’t remember the delays but we’ll be constantly reminded of the quality job the tilers have done. Tilers: Lee and Steve Kitchen floor down - kitchen units arriving! Bathrooms Speaking of quality, we have a first rate plumber working on our bathrooms, namely: my brother Chris. He came over from East Sussex for a couple of weeks to do the work and the logistics meant he came ‘sight unseen’ which added to the challenge. We are trying to maximise the space by fitting a generous master ensuite, a family shower room, and a guest ensuite into a relatively compact area of the overall house footprint. This means a lot of plumbing has to go into the wall between the master ensuite and the other two bathrooms. The soil pipes, whose location we had decided on during groundworks, proved not to be in the ideal place, but Chris managed to find a way to make it all fit. We dropped one wall hung WC in favour of a back-to-wall, floor-standing model with a concealed cistern because there was simply no way to fit a wall frame into the studwork and line the soil pipe up. Chris has made great progress so far and we are particularly pleased with the mural wall panels that he’s fitted to the two showers. He’s also sorted out half a dozen minor jobs in the plant room, and set up the supplies and waste for the kitchen and utility rooms. Great work Bro! In the master ensuite we have now got some boxing-in to do which will hopefully double up as built-in storage, then Chris will be back in the New Year to fit toilets, wash basins, shower screens etc. Cladding Alan and Chris, our two chippies who have been with us throughout the build have been progressing the Brimstone Ash cladding. They’ve made a great job of it too. All the high work is now done and so our scaffolding should be coming down within the next week or so, with luck. It would be nice to get the house clear of scaffolding with the cladding complete before Christmas. We’re delighted with how the cladding looks. We won’t be treating it in any way though as we are happy to let it fade to silver naturally. Chris and Alan our carpenters: Between cladding, they found time to fit the 'real' front door back on (Norrsken tip was to replace it with a temporary door while the 'messy' trades were in and out of the house.) The door looks great - but I am not sure the pipe insulation on the handle adds much to the aesthetics. On the subject of doors, we went for 'slam shut', requiring a key to turn the latch from the outside, even on an unlocked door. This may well be a recipe for locking ourselves out of the house repeatedly. I am having second thoughts but Mrs P. is more relaxed. I asked Norrsken is there is anything we could do to change that at this stage but they haven't been able to offer any solutions, so I guess we are stuck with slam shut doors. MVHR commissioning Patrick Chester from Heat, Space and Light came along to commission our MVHR system. He confirmed that we appeared to have connected all the supply and extract valves correctly(!) and the commissioning and balancing was very straightforward. We've had great service from Heat, Space and Light for a competitive price - highly recommended! We have a Zehnder Q350 ComfoAir unit and Patrick took me through the basics. Compared to our previous MVHR the Zehnder seems incredibly quiet. In normal operation it’s using just 20W. Patrick also showed me the heat recovery stats. On the day of the commissioning the outside air temperature was 2° C and the inside air was 15° C. After passing through the heat exchanger, the incoming air was registering 14.5° C, so that’s a pretty impressive exchange of the heat from the air going out to the air coming in. Patrick balancing the ventilation system Electric second fix… …is also under way. More on that next time… Focus for the next two weeks Floor tiling - finish off. Cladding - hopefully complete in the next fortnight. Joinery - make a start on the door linings and doors. Second fix electrics - should be progressing, batteries due to be installed next week. Kitchen/utility/pantry - make a start on fitting the units. Dashboard: Contractor days on site this fortnight: 45.5 Contractor days on site since build start: 441.5 Budget: No change - over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: None Current top issues and worries: Will we have the kitchen units ready for worktop templating w/c 5th January?
    6 points
  29. We are now in that phase where we can see the finish line not far away but, bizarrely, the closer we get the more there seems to be to do. The list the jobs that yet need to be done is a bit depressing; reflecting on all we have achieved so far is much more uplifting. We are certainly in a significantly better position as we approach the end of the year than we expected to be when we started the project. Work has continued in the run up to Christmas and several trades have asked if they can work some days during the holiday period (er… yes please!). We have sadly suffered a family bereavement this week which has naturally led to reduced focus on the house, so apologies if this week’s blog is a bit rambling. We do find creating the blog helpful and therapeutic, so we’re inflicting it on you regardless! Cladding Alan and Chris have now completed the ash cladding at the front of the house and the scaffold is down - yay! The cladding looks quite dark at the moment but it should fade to silver over the next year where exposed to daylight. It will be interesting to see how the silvering graduates under the soffits which will presumably remain darker for many years. Kitchen Our carpenter Chris has started to install the kitchen, utility and pantry units. In the past we’ve installed kitchens ourselves but various circumstances have meant we’ve not been in a position to do this and Chris is undoubtedly doing a better job than we could do. The main kitchen is bespoke from Husk Kitchens in Bristol and uses ply drawer fronts faced with Fenix. Mrs P. is, as you would expect, Artistic Director and I defer to her on all colour choices (or else we would probably end up with beige/grey everywhere). We both really like the effect now that we see the kitchen beginning to take shape. Of course Mrs P. does have extraordinary good taste - she chose me after all! Our signature 'Wall of Ovens': Here's the utility room. Mrs P. may have allowed me free rein with the colours on this one - I know my place 😉 Electric second fix Darren has been progressing fixing of sockets switches and lights. First lights fitted! Our batteries and inverters have finally arrived and been connected, so the solar panels we had fitted in July(!) are now actually generating for us. Annoyingly, OpenReach still haven’t installed the fibre, so we can’t monitor our generation in real-time just yet - the geek in me will have to wait a bit longer for that. For those interested, we have 14.88kW of solar panels and 27.12 kWh batteries. Focus for the next two weeks: Obviously a quieter period than usual but we expect there will still be progress in a number of areas: Floor tiling - Steve should be back over the holiday period to fix the porcelain skirting tiles. Second fix electrics - More progress expected on lights and switches. That depressing list of things to do: Kitchen worktops Porcelain skirtings Finish bathrooms (x3) 2nd fix Commission STP Electric 2nd fix including lights, switches, heating wiring centre, CCTV, PIRs… Install fibre to house Internal door linings, architraves Internal doors Hatches to loft storage areas (x3) Fitted wardrobes Rear timber cladding Cladding front and rear canopy soffits Front landscaping, including level access, highway apron, parking and turning Rear landscaping, including level access and garden lighting Final airtightness test ‘As built’ SAP report Building Control sign-off VAT reclaim! + probably others we haven’t thought of. Dashboard: Contractor days on site this fortnight: 16.5 Contractor days on site since build start: 458 Budget: No change - over budget but within contingency. Plan: Breaking news! We are now aiming to move in at the end of February. So, a month earlier than previously planned. Issues and worries closed this fortnight: Kitchen units are substantially in so will be ready for worktop templating. Current top issues and worries: None.
    6 points
  30. We apologise for the interruption in our scheduled programme. Normal service will be resumed shortly. Lots has happened on the build which is great and as it should be and all that, but I just can’t write about that right now. Instead my head is full of leaving Bramble. 34 years ago, over a third of a century, we put flesh on the skeleton of a house and we breathed life into it. And it’s been a constant ever since. Now we finally decided to leave Bramble two years ago when we saw da (run down) bungalow. We had each come to the realisation that we would move somewhere else sometime before then, and not at the same time as each other, but the blue touch paper started slowly smouldering when we told the dumbfounded estate agent who was selling da bungalow we’d have it after only a few minutes of our first viewing. We started building without a sale on Bramble and without a sale we knew we’d run out of money just before the new pad was properly watertight, but we started anyway. Mid May we accepted an offer and carried on with the build, uncharacteristically for us we let the estate agents chase it through. Which is why after 18 weeks we’d still not exchanged. By this point we (meaning J) really was looking at a set of spreadsheets with way too many zero entries. So we started making calls, asking questions, setting deadlines and suddenly we’d exchanged. I thought that would reduce our stress level. I’ll never learn, will I. Part of why it’s so stressful is that there was only 17 days between exchange and completion. We (meaning me, G) gave the 17th of October as an acceptable completion date assuming a very quick exchange, giving four weeks between exchange and completion. But peeps being peeps they latched on to that date regardless of the passage of time. And it worked for us as it meant we could rent a bungalow two doors up from site, which has it’s attractions. Now anyone sensible would pause the build while they move house, or at least cut themselves a little slack and slow things down a bit. It appears we don’t do sensible. So we are running round like loons trying to get packed ready to vacate Friday. Moving from Bramble to the new house (via the rental) is definitely the right thing for us both. But it’s an emotional business, leaving your first build, hence my inability to catch up on me blog like I should.
    6 points
  31. Generally a much less stressful week than last week with lots of great progress but all is not perfect - see below. Heating Last week's drama getting the UFH pipes laid just in time for the screed pour seems like a distant memory but as there had not been time for Ken to fit the manifold and pressure test, he came on site on Sunday evening (roping in his Dad as a helper) to get that done. Thanks Ken - and Ken's dad! A neat job completed... ... just in time for Paul and Shaun from Air2Heat who arrived on Monday to install and commission our Panasonic ASHP and cylinder - kit which also arrived on Monday. It's almost like it was planned! We have opted for a 7kW Panasonic Aquarea L-series Bi-Bloc with a 300 litre Panasonic cylinder and 50L buffer tank. We're really impressed by the speed and neatness of the install: it's almost a shame the pipework has to be hidden behind the insulation. The external unit looks great and seems incredibly quiet - even when heating up that 300L cylinder from scratch. Although the heat pump is working we can't use it in anger at the moment as we have to have a slow temperature ramp up to prevent the screed from drying too rapidly. The screed itself does seem to be drying out nicely with no issues. None of the zone stats are fitted yet so the UFH is operating in open loop mode but in reality there is no demand anyway. I would thoroughly recommend Paul Thorney at Air2Heat as an MCS ASHP supplier and installer. He has been super-helpful throughout our heating journey. Initially he was just going to provide an MCS commissioning umbrella service but his price for supply of the kit was good and in the end we asked him to do the install as well - and we're very happy with the result. Rendering Although the weather has been 'iffy' at best John Wheeler from Caesar Spray-Rend managed to find a window to prime our base coat and then spray the Ecorend Thin Coat topcoat in 'Scotch Stone'. Again, we're very pleased with the result. Once the timber cladding goes on the other sections (later, later!) we think the two finishes will work really well together. Before topcoat And after: John also put a sand and cement render round the block-work below DPC to tidy that up... Although Troy seems more interested in the stray soil-pipe bung than the render: Electric 1st fix ...has started! Unfortunately 1st fix electrics is not particularly photogenic but here are the sparkies Nick and Darren pretending to be hard at work to prove it's underway. More on electrics to follow in the weeks ahead, I am sure. Decision time So, good progress on a number of fronts but it's not all been plain-sailing. I have had to pull the plug on the team who were supposed to fit out additional wall and ceiling insulation. They were supposed to complete in two weeks back in early August but the work didn't progress as well as they'd hoped we agreed they'd need to come back for a week with a bigger crew to finish off. They were due back last week but had to postpone by a week. Then today, I find they can't make tomorrow and there's a lack of clarity about when and if they'd be in next week. Unfortunately, we cannot afford to be chasing a slipping milestone because the ceiling insulation has dependencies: 1st fix electrics and then the plastering, both of which are on the critical path. So I had to let them know that we weren't continuing with them. They took it quite well to be fair; I suspect it may have been a relief. We are now going to switch to Plan B... just as soon as I have worked out a Plan B. Seriously: always have a plan B. Actually we have a plan B and a plan C, either of which will protect our schedule - we just need to decide which is the more palatable because they both have some downsides: either through higher costs or by reducing our planned insulation levels (which may be a bit OTT anyway). In summary, Plan B - get the plasterers to fit insulated plasterboard; Plan C skip the additional roof insulation and let the u-value for that element increase from 0.09 to 0.152. The latter of course still satisfies building regs and has a surprisingly small impact on heating requirements according to the Build Hub heat loss spreadie. Conversations with our architect and SAP man next week to help decide. Watch this space for further updates. Overall though, we both feel the we have made the right decision, and usually in these situations the danger is 'going with the flow' when the flow is really drift. And finally For the eagle-eyed amongst you who spotted that some plasterboard has magically appeared in the plant room... Have the plasterers started already? No - they don't start until after 1st fix, of course, but the plant room presents a 1st fix v plasterboard conundrum - so who did we manage to rope in for some impromptu 'boarding out'? Why, none other than Mrs P! Seen here in action: Great job Mrs P. - good to see you wearing the Benpointer team hoodie! Dashboard: Contractor days on site this week: 15 (I'm not counting Mrs P!) Contractor days on site since build start: 264 Budget: No change. Plan: Still on track to move in by Easter 2026. Issues and worries closed this week: Worries about the ceiling insulation crew's ability to keep to the schedule. Current top issues and worries: Replanning the approach to ceiling insulation. Plan B or plan C?
    6 points
  32. Well, sort of. Working physically hard is sooo emotionally easy compared to the frenetic whirlwind of strip foundation digging and filling. If that means that to you, I sound an emotional fruitbat then I commend your perceptivenes. I find it impossible to predict in advance the bits that will be most stressful. In the last two weeks I’ve had all but two days on my own on site, as Steve has been on his hols. So it’s background organisation tasks and planning for the most part. That means tip runs; getting blocks and bricks and sand and cement delivered for below damp; yet more manual moving of soil; generally tidying up; bumping out stupidly heavy 140mm concrete blocks; breaking up soft reds from the demolition for hardcore; and lots and lots of measuring and thinking. The two days Steve was there were spent setting out and getting some blocks laid. Setting out would have taken Steve on his own just a couple of hours. However, he had me to help him, so it took over half a day. I did learn a lot and because of concerns about preserving the precise sizes of the alleyways either side, and making sure the front face of the house is nicely co-planer with next door, and by the way still sitting properly on the foundations, and working out where to set block levels to, and my constant re measuring and questioning, I managed to burn a lot time more than just the morning. The levels thing was, in hindsight, quite comical. Not at the time however. We ran round the foundations with the laser level trying to spot the highest point, allowing for the 225mm steps. With the best will in the world foundations don’t end up perfectly level, so one finds the high spot, and all blockwork works to that level which saves stupid amounts of block cutting - adding more pug (perhaps a Suffolk word for mortar) is a lot easier than taking some off of a block. But with a laser level a higher number means a lower level, and one of the two of us just kept getting confused by that. I’ll let you guess which one. Confusion is, however, contagious it seems, as eventually I asked enough silly questions to get Steve confused too. It’s nice that I do have something to contribute to the process. Steve’s relief when he finally could get on with some blockwork was palpable. To his credit he must have been sorely tempted to insert the laser level staff somewhere painful, but he kept his patience, bless him. So we didn’t get that many blocks laid but we did enough to be ready for the windframe for the back of the house. Getting that fitted was fun. 200kg is not much by steel standards but my goodness it took some grunt. Because of the slope of the site instead of the legs (columns) being just over 2.5m long they were 3.5m long. The crew were a man short but I knew that when I asked them to come fit it so I gleefully volunteered to help. They were a brilliant pair - it was a constant stream of jokes and leg pulls and laughter. The only exception was getting each leg upright - that was pure grunt work - done nearly silently apart from grunts and barked orders. But the three of us got the first leg vertical. They then told me to ‘keep ‘old of that’ which turned out to be hard work, as keeping a near 12’ length of 1’ wide steel still on a blustery day wasn’t trivial. I also found it hard to believe that some goo squirted from a mastic gun would hold it up. I’ve read about but never seen a chemical anchor. Amazing. The other leg done we attached both legs to the previously lifted beam (with a genie lift - bloody handy that is) - and 16 bolts later we had a windframe. After weeks of a flat site it looks way too big, but after measuring many times I can now confidently confirm that I hope it’s right. Fingers crossed. The other thing this week is that the costs for the strip foundations are now all in, and we are quietly pleased. We were offered a fixed price of £16.5k, and lord knows what the extras would have really totalled as we did go deeper and use more concrete in many places due to soft ground. Instead, overall on day rate they cost us: Digger hire and diesel: £800 Labour (Steve and Kev the Dig) £4,400 Ply (some second hand) and cutting discs £700 47m3 of concrete £5,200. Waiting time for concrete lorry £74 Rebar (for steps and joins in foundations) £100 Spoil away £1,600 Total just under £13k. Happy days. It’s amazing what one doesn’t know and can’t imagine. When ordering concrete from the company we used (they only do 8m3 wagons) ordering 1+ means they send a full lorry then wait for us to tell them how much to send in the second lorry which turns up half an hour or so later. Ordering 2+ means two full wagons turn up at once - yikes! Ours site is just too small for that - hence the charge for waiting time. Anyway, next week Steve is back Wednesday so it’s blockwork to damp and over site over the next few weeks. And after a year of not doing anything towards my man cave at the bottom of the garden suddenly now I need to progress that too. It’s a nice problem to have.
    6 points
  33. It’s now six months since we broke ground and it's fair to say we’re very pleased with the progress since we began. We have of course been very lucky with the contractors we’ve had working on the project, right from the start with the great groundworks team and that’s continued pretty much throughout. And we’ve largely avoided unexpected surprises and delays. That was until a couple of weeks ago when we found that our screed was not dry enough to start laying the floor tiles https://forum.buildhub.org.uk/blogs/entry/1122-week-24-juggling-with-the-plan/ Never mind, our decorator Steve Brady rescheduled some other work and came in a a week early. Decorating It took Steve and his son Tom just three days to mask and spray throughout - and what a transformation! If you are willing to have one colour throughout this has to be the quickest way to go. Our thinking is that we will no doubt repaint rooms or individual wall in a range of colours in time but to allow us to move in as soon as possible we were happy to stick to one colour. Steve and Tom sprayed a mist coat of diluted Armstead trade white straight on to the plaster followed by another coat of Armstead, then two coats of Dulux Diamond Matt, mixed to ‘Dimity’. He then rollered over the walls which should help if we need to touch any paint up in the future (touching up spray finished paint by roller or brush doesn’t really work apparently). The results look great and we feel that it gives us a really solid paint job. Spraying does use a lot of paint though, especially with our vaulted ceilings and high walls: 80 litres of the Armstead and then 80 litres of the Dulux. Steve and Tom our decorators: The final rollering: Tiling Finally, by Thursday this week the screed reached a level where our floor tiler Steve Hillyard felt it was safe to start laying. The relatively drier weather we had last week has no doubt helped, and with the MVHR system running and the UFH on low the air humidity in the house dropped below 40% (the day the plasterers finished it was 98%). Our delays have no doubt disrupted Steve’s schedule and he’s worked through this weekend to catch-up, which we really appreciate. The first tiles are looking great. They are 900mm x 600mm Italian porcelain tiles from Pietra Wood and Stone near Bath. Focus for the next two weeks Floor tiling Bathrooms - my brother is with us for two weeks to make a start on out bathrooms. Cladding - the scaffolding we need the high cladding is now in place. Deliveries - bathroom, kitchen, appliances, door casings… all planned for delivery in the next couple of weeks. 2nd fix electrics - should start in the next two weeks. Dashboard: Contractor days on site this fortnight: 14 Contractor days on site since build start: 396 Budget: No change - still a bit over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: The screed is dry! Current top issues and worries: Nothing too concerning, which nice.
    5 points
  34. A relatively quiet week this week - the lull before the storm (hopefully not literally!) The scaffolders arrived to put up a single-lift all around the exterior on Thursday and Friday (and Saturday morning as it turned out). I say single-lift but there were due to be a couple of hop-ups for the gables on the south-facing roof. However, at one end the gable is over a canopy roof which means the first lift is 2m away from where the gable will be. We've left that one off for now - I'm hoping the timber frame company (Turners) can work off the scaffold tower at that end, or I will get the scaffolders back and put in what the frame erectors would like (we may need a sky-hook to hang it off though). The site is looking spick and span at the moment; the groundworkers were really tidy, the weather has no doubt helped (dust is easier to sweep up than mud), and Mrs P. has done some sterling work this weekend tidying up the few bits of spare timber, pallets, bulk bags etc, left by the scaffolders. As they were packing up one of the scaffolders saw an empty bag (which they had brought) and asked "Is this rubbish?", to which I replied "Oh yes, thanks", thinking he was going to take it away, but no, he just threw an empty Red Bull can in it 🤷‍♂️. Scaffolders truly are a breed apart. The house has proved to be too wide for the CCTV camera, so we moved the camera back. Now we have the workshop roof in the way - grrr! Looking at the project finances, frighteningly we have already spent over 1/3rd of the budget 😱. Major spend so far has been on design and planning, the timber frame and windows are both paid for, a good slug of the groundworks costs has also been paid with an invoice for the balance expected soon. This week I ordered and paid for the MVHR kit (based around a Zehnder Q350) and the ASHP and cylinder (Panasonic L series 7kW + 300l cylinder). I ordered the latter through Air2Heat who provide an MCS umbrella service (Paul Thorney - really helpful) so we should get back £7.5k via the BUS grant scheme, which would leave the heat pump and cylinder costing a net £1,200 plus installation costs. Anyway, we're currently running about £500 over budget (excluding contingency) with some opportunities for future savings and a fair few areas of potential overspend. Time for Benpointer's three Laws of Budget Management: If you go over budget, that's bad management. If you come in under budget, that's poor estimating. If you come in bang on budget, you've almost certainly committed both 1. and 2. Next week is going to be very exciting - I hope in a good way. Tomorrow (Monday) our timber frame arrives from Turner Timber Frames, with a team to erect it. The weather forecast is good, so fingers-crossed the frame fits the footings and it all goes up smoothly 🤞.
    5 points
  35. As a literal self builder everything delays us, but we continue to slog away. There is a field where the footpath is going past our build as the farmer won't clear the proper one. But, you know you are progressing when the church people on the palm Sunday walk all commented on how much we've done. Since my last update last summer (remember that - heat) when it looked like this. It now looks like this We had a pretty major disaster last Autumn when a 70 mph storm came right over the field and a wall came tumbling down. For context that's the wall by HID and dog. To say that was a low point is a huge understatement. Comments over the dinner table included knocking everything down and reinstating the stables. The corner was left but we just knocked that down as well and when it was rebuilt then we've only gone up to 5 blocks so it's not such a wind target. Obviously, in hindsight we shouldn't have built one wall so high with no support and we are now going up one layer at a time all round. This disaster also cost us lots in money as the 'wall' is now on the rubbish heap along with the lintels. I've not got any photos after it fell as I was just too peed off. We also lost another month because the BCO wanted some technical details of the slab confirmed by the SE as he was concerned that we didn't have the right grade of mesh and it turns out that this was a verbal discussion and I couldn't find anything written down. It turned out fine, but it took weeks for the SE to get around to confirming this. It was only when I threatened to go to his office to discuss that they suddenly arrived. One corner of the site (not yet touched) is clay, everything else is sand and the SE had originally specced for all clay when the BCO said not necessary. The SE came to site and met with the BCO, but it was all a conversation with no official documentation. To replace the look of the barn we have a sloping flat roof and this middle wall is going to hold the joists for each side. These are 140 wide rather than 100. We are looking forward to having the temp window and internal door frames in place soon as that will really start to look like a house. We reckon that at our usual rate of progress that the walls will be up by end Sept. As we want to put the whole roof on at the same time we are going to put up temp joists to ensure that all walls are held together. Then we have a lot more concrete to break and the clay area to consider. Being a hands on builder can be satisfying, but it can also be very stressful and slow. Back again at some point in the future with another update.
    4 points
  36. A principal role of the project manager is surely to deal with the unexpected - for example, when a key team member is ill and out of action. But what happens when the project manager is laid-up? Following an ‘incident’ (all my own fault), I have spent the past week unexpectedly in hospital. That was definitely not in the plan. Fortunately I am home again now but largely ‘confined to barracks’ for the next month or so. At the moment I cannot even visit the plot, although I hope to be able to make the occasional visit over the coming weeks. As you can imagine this is deeply frustrating. Worse still is the realisation that my lack of hands-on project management has made absolutely no difference to the pace of progress (well actually, it may have increased without my involvement, tbh). Curious. The main thrust over the past two weeks has been carpentry, ventilation ducting, boarding-out and plastering. And fortunately we have two excellent chippies and a great team of plasterers in. We really have been very lucky with our trades; here’s hoping it continues through the remainder of the project. Mrs P. has been magnificent during this period too, keeping the show on the road by constantly stocking drinks and snacks, regular runs to Screwfix, keeping the site tidy, as well as fixing all the internal acoustic insulation. Not to forget planting all our new trees! All while running back and forth to the hospital 20 miles away to keep the Project Manager sane and stocked with essentials (edible food mainly). So, great progress has been made despite (or because of) the absent PM, and we continue on plan. Ventilation ducting and caprentry I had some wild idea that Mrs P. and I might fit the MVHR ducting but the least said about that the better. Fortunately, as noted in the previous blog, our chippies Chris and Alan stepped in to run the ducts very neatly to all the rooms. Even though it’s a new build we’ve found it tricky to work out how to run the 14 semi-rigid 75mm ventilation ducts from the MVHR to all the rooms whilst avoiding obvious ‘boxing in’ sections around and across rooms, which would have detracted from our desired clean lines. Partly that’s because it’s single storey and most of the ceilings are vaulted right up to the insulated roof. If we did another build (Mrs P: “We’re not!”), I’d definitely look to use those open web joists to good effect for ducting. But in the event it’s been left to Chris and Alan to ‘magic away’ all the ducting behind invisible false walls, whilst impacting the overall room sizes as little as possible. And a splendid job they have made of it. The ducting plan requires seven supply and seven extract ducts attached radially to two 8-port manifolds close to MVHR unit itself. We chose to site the manifolds 3m away from the MVHR unit in a void above the kitchen alcove which will hold our built-in ovens, connecting the manifolds to the MVHR unit with 160mm rigid steel spiral ducts, which themselves needed to be hidden away behind a false wall in the utility room. Acoustic insulation As noted above, Mrs P. is an absolute whizz at fitting this. I'd like to think that she's enjoyed it but, um, I'm not brave enough to ask. Anyway, it's going in to every stud wall as soon as there's board on one side to fit it against: Boarding-out and plastering The main thrust over the two weeks has been the room by room boarding-out and plaster skimming. 12.5mm board to the walls, and 37.5mm insulated plasterboard to the ceilings. The plastering team - Dan, Sam and Brandon - have been great. Particularly pleasing is that they are alert to problems and think about the finished product, raising any questions or concerns so that they can be resolved rather than simply plastering over them, so to speak. For example, questioning whether a pendant right by a wall rather than centrally in the room was what we wanted (it wasn’t, the cable had been dropped in the wrong place). We are now about 2/3rds of the way through the plastering and it's making an amazing transformation - turning a house frame into something that begins to feel like a home. Tree-planting Remember all those trees delivered in the last blog? Well Mrs P. got them all planted with the help of our landscape man Ashley, and they are really looking great. Focus for the next two weeks ...Will be on completing the plastering and then our floor tiler Steve should be making a start on the 170m2 of porcelain floor tiles. We thought about using engineered wood in some rooms but in the end we decided to have the same limestone effect tile all the way through and will use rugs to provide additional interest. Eight pallets of tiles are due to be delivered next Tuesday. Dashboard: Contractor days on site this fortnight: 42 Contractor days on site since build start: 353 Budget: No real change - still over budget but potentially using a little less of the contingency than previously. The benefit of an absent PM possibly 😉 Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: N/A Current top issues and worries: A fortnight ago I said "Nothing too pressing - it'll be something we haven’t thought of, probably." Well that was prescient! Current top issue: getting myself back fully fit - otherwise, how will the project manage without me?!
    4 points
  37. So the drainage field is now in and the tank went in today. It was a bloody deep hole! Used nearly 20 tons of 10mm shingle to backfill the tank. just need to finish back filling and then I’ll need to create a couple of concrete bases for the electricity kiosk and the kiosk that will house the compressor for the Graf tank.
    4 points
  38. I have taken two weeks off work to prepare our site for our static caravan / shipping containers and also installation of the drainage field and Graf treatment plant. The digger and dumper arrived on Monday and the Kubota was brand spanking new with < 1hr on the clock. I wanted to tackle this all by myself, but I cannot grade to save my life, so I have enlisted the help of a local ground worker on an hourly rate. He’s been a god send and made easy work of the required excavation and grading tasks. Below are a few pictures of week one.
    4 points
  39. Week 18 - Progress on many fronts It feels like the build has entered a different phase now that the structure is fundamentally in place and watertight so I am going to drop to fortnightly blogging, hopefully with enough progress to ensure there something to cover in each blog: Since the last blog (week 16) we’ve been busy on a number of fronts, a lot of which is geared to being ready for the plasterers who are due to start on 8th October. First fix electrics I think we must be closing in on a kilometre of cable now installed: power, lights, room stats, data, PIRs… there seems to be a lot more to do than there used to be when we did our last big project. Our electrician Darren has been toiling away every day and making good progress - he’s certainly far enough through that for the plasterers to start. Not very photogenic though, first fix electrics, but here goes anyway: Carpentry We’ve got a surprisingly long list of jobs that need to be done by Alan and Chris our chippies, including wall and ceiling battening, walls and ceiling studwork to create space for ventilation ducts and plumbing, pocket door frames. A bout of covid has put them behind schedule but they still seem (reasonably) confident they can be ready for the plasterers. Double-skinning the wall between the Bed 1 ensuite and Bed 2 - to allow for a bathroom niche and for sound insulation between the rooms: Top part of wall is external, so has extra insulation; lower part is not (it's a complicated roof!) but has extra studwork to avoid a step in the wall: MVHR Mrs P. and I decided to have a go at fitting the MVHR unit (ok, I decided, Mrs P. humoured me). Through the outside wall: Reaching high enough to cut the holes for external ducts is surely what a scissor lift trolley was really invented for: The scissor trolley only gets you so high but never fear, I bought a new toy - a bargain Nano Power Tower for £305 off of eBay! Next project: wheelchair ramp to get onto it. Moving on - remember the zinc roof? Well, so did we. And now the render is dry, Tom from Wessex Metal Roofing came back to fit the down pies and remove the remaining plastic protection. We really like the roof. And the drainpipes: Garden started! Well sort of… the paddock area has been seeded. Before: After: Watching grass grow - far more interesting than watching paint dry. We’ve been shopping We’ve decided upon and ordered all our bathroom fittings from Island Bathrooms in Salisbury. We liked the service from them and the prices seem quite keen. Previously, we’ve used the likes of Victoria whatsitsname but it was quite nice to have someone who was prepared to come and look at our bathroom spaces and advise accordingly. We’ve also ordered our kitchen appliances - nine in total. I created a list and sent it out to eight suppliers, a mix of the big online retailers and some local. In the end it was Knees Electrical who are online and quite local (Trowbridge) who came out best, both in price and helpfulness. So with all that spend, it was nice to receive our £7,500 BUS grant for the ASHP. I was quite impressed at how quickly we got it tbh - thanks once again to Paul Thorney at Air2Heat for getting the application through promptly. Ceiling insulation Week 16’s blog ended with the note that we had had to part company with the contractors who were supposed to fit the additional ceiling insulation. At that point we’d abandoned plan A and were looking at plan B - ask the plasterers to fit insulated plasterboard, or plan C skip the additional roof insulation. In the end we have gone for plan B and will fit 37.5mm insulated plasterboard to all the ceilings to ensure we meet the building regs 0.16 u-value. I had thought that the blown cellulose within the roof would have been enough but there is no heat loss modelling readily available for open web joists filled with blown cellulose so we have to fall back on treating them as solid timber joists, which brings the roof u-value down (or up rather!). The safe solution, which our SAP man is happy with, is the extra 25mm of PIR from insulated plasterboard. So that’s what we are doing. Even with the price of insulated PB, it still works out cheaper including fitting than plan A. Next two weeks: The next two weeks should be exciting if things go to plan. We are due to have our Aerobarrier airtightness test and remediation done on 6th October. I honestly have no idea how it will go. I have doubts about the quality of the work done by the membrane team (the team we parted company with) but I am hoping Aerobarrier themselves will improve any deficiencies. The plasterers are due to start two days later. Before then the first fix electrics should be completed, studwork should progress as will routing the internal MVHR ducts, largely through that studwork. Looks like we will continue to be busy! Dashboard: Contractor days on site this fortnight: 15 (I'm not counting Mrs P!) Contractor days on site since build start: 279 Budget: Slight improvement - still over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: Replanning the approach to ceiling insulation. Current top issues and worries: How well the airtightness test will go. Keeping ahead of the plasterers.
    4 points
  40. Summer nearly over?!! That was quick! Weather has been brilliant though! So where are we 2 months on? Here we go: Bathrooms are tiled and ready for plumbing the fixtures in. The plumber returned briefly and I now have a working toilet! Portaloo returned! Just no running water, well kinda! I got the water connected to the mains but it's not plumbed upstairs or anywhere yet. I put a speedfit valve on the 25mm mpde mains coming into the house so I can at least use it to fill buckets, barrels etc and cart it upstairs to flush the loo!! I got an offer of an upgraded Rendon MVHR unit but didn't realize it was as humungous as it was! Took a bit of work, a ramp and air bags to get it mostly into position. They didn't include the suspension bracket so that's on the way and will let me properly install it so we have access to both condensate drains at the bottom. There's a toilet and wash basin going into this room shortly..... I've been prepping for the kitchen install next - fully painting that end of the open plan room and marking studs, printing photos of cable locations and prepping the floor: I'm gluing down the bamboo floor shown. Should finish this tomorrow. I've some ratchet straps in place to keep the boards tightened overnight. The glue is really tacky - going through wipes and gloves at a fast rate!! The kitchen units were just delivered. I'm going with a green door and gold handles to complement the yellow bamboo floor and stone countertops/backsplash. I had to pour a concrete base for the outdoor air to air unit which looks after space heating. There are 4 indoor units connected to it - one is shown above in the bedroom alongside the kitchen presses! I've installed a bottle gulley in the center of the concrete pad to drain away any condensate. The headers can do heating or cooling and each have a remote. There's an app. The only thing is the remote doesn't show the current temp in the room, just the target temp you set. Also the units can do heating OR cooling, so if your significant other likes it at 26oC and you like it more around 19oC whoever sets it first wins, all others have to wait until the unit that's heating or cooling turns off before it can kick in - i.e. ambient 20oC , partner sets 26oC, you set 19oC later, your unit does nothing until unit in heating mode finishes, so yours can go into cooling mode. Makes sense, you just hide all batteries in the remotes except yours! Irish Water connected me up, a lot of bods turned up but they were finished at 3:30pm and connected me successfully. I was about to go to buy a water key but the one they installed has a plastic handle you turn so you don't need one! I had a chance to test it the next day but ran extra pipe outdoors just in case, glad I did. The valve I had bought wasn't a 90 degree open / close one, it requires ratcheting down to fully shut so it would have caused some damage until I realised that! Was very handy for mixing 8 bags of ready mix cement though! They come back to install a water meter later, nice of them! We don't get charged currently but it's a nasty topic and caused a lot of marches to get the Government to back down. Now we've a very expensive quango and no water fees! Great, huh?! (ROI) The Aquabox for the mains water arrived so I've been shuttling that around the ground floor until it's installed. That pumps water around the whole house and will be located downstairs in the utility room alongside the heat pump hot water cylinder I'm getting shortly (separate space heating/cooling & hot water systems). No injuries to report - Pilates is really helping the back. Still waiting on mains electrical, no date yet, 16 weeks is end September. Had a survey done a fortnight ago but nothing since. Hope to finally move in by November as the site insurance is up and 2 years in place, they may be reluctant to extend so I'm prioritizing items that must be finished before then vs ones that I can do later. Time is going by fast as as hard as I work there's always more that enough to do each evening and weekend. I've a weeks hols at the start of September so catch up and have a few days left I might take later that month but we'll see. Best of luck to everyone else with their projects. I don't know how to all do it!!! Or did it!! Onwards and upwards!
    4 points
  41. Great progress by the groundworks team in sweltering conditions this week - laying concrete blocks in the sun when it’s 30deg C and 80% humidity can’t be any fun at all. Despite the heat, by the end of the week our foundation walls are in and ready for the block and beam floor this coming week. We can really see the house take shape now, although quite a few of the foundation walls are just there to support floor beams and won’t appear as internal walls above the floor. As expected, it all looks a bit too small at this stage. It always seems to be the case that the foundations make the rooms look small. They’re definitely the right size on paper, so I’m sure it’s an optical illusion at this stage (hopefully!) The foul and rainwater drains are also now in place. Our Building Inspector ideally wanted the SVP to come out through the roof above the bathroom but since that roof is covered with Solfit PV panels (https://solfit.co.uk/domestic-solar-panels/) that can’t be penetrated, we eventually agree to put the SVP up the outside of the north facing wall. This is the wall that isn’t really going to be seen from the entrance, front parking areas or garden and we’d really prefer not to penetrate the roof with a soil vent if possible. So, everyone’s happy. The ‘spaghetti’ in the bottom left corner is where all of our external service ducts come into the plant room. 17 ducts in total, including two spare at present, (I may have over-catered): Power to ASHP Power to garden Water pipe to garden Water pipe to workshop Power to workshop Lighting circuit - switched external lights Data to workshop Live power supply in (SSE - single phase) Fibre in (Openreach) Water mains in (Wessex Water) Power to sewage treatment plant PV panel in PV panel in Power to EV charger Data for CCTV Spare 50mm duct (to workshop) Spare 50mm duct (to workshop)
    4 points
  42. Decided to buy the materials I need to finish the direct surround of my house before Diesel shortages and goodness knows what else takes hold! 50+m2 of paving blocks, 3 tons of paving grit and a full load of type 2 MOT to spread around the house next month!! I plan to get bound resin for the driveway, either do it myself or pay someone (£150 per square meter though and 50 m2 so 7.5K and thats with me doing all the edging and subbase prep!!). Still there's a couple of wheelbarrows in the materials above to do in the meantime and I did the driveway in my old house next door (fully paved) and it's stood up well. Plan on having a step up to the front door but a ramp off to the right as an alternate path. Have been working upstairs getting things finished. Currently have the stairwell, landing and office room completed and kitted out. Just starting the Master bedroom this week. Then it's off to the outside! I bought a pull out sofa bed, extra computer desk and some IKEA PAX wardrobes for the office room. There wasn't space for 4 Ikea units (500m wide each) so I put in 400mm wide shelving instead - I'll paint at some point. I forgot to level the sides of the double wardrobe before tacking on the back so while the sides are parallel, it's more like a parallelogram and one door is offline. Oh well!! That'll teach me to measure twice!! I'm gluing the bamboo floor upstairs also and Iove the look of it. I can now move into it as a full time office and save the space in my bedroom for the first time ever in nearly 30 years (i.e. no computer in my bedroom anymore!). the two skylights at the top of the stairwell work well. I forgot to clean the upper window and take off the Velux protective tape before taking down the temporary platform and finish the sides. I won't tell you what I did with a ladder to fix this on all fours and ended up heading back to the Chiropractor the next day!! The Master bedroom is a bit tighter but I measured it and think I have a bit of room to play around with 2.85m x 3.5m so a double bed and 500mm lockers either side still gives me a meter on one side or the other to add a dresser or something like that, fitted wardrobes over and around the bed and another at the end of the bed. How to fit a locker into an IKEA system? You can build in space with the PLATSA - I did a free design session with an IKEA rep who showed me how. I'll have to move the plug sockets up or they'll get buried but should be ok otherwise. I plan to fit a table above where the soil pipe boxing protrudes. If you spotted a hole in the wall above the light socket, the door lining screw pierced the electrical wire at that location and all the lights upstairs went out!! Wago repair done. Electrician is out later this week so will have a word!! Energy usage (last 2 months) so far is 11pm-8am 3562 kWh, 5pm-7pm 71 kWh and daytime 316 kWh. I've been fine tuning my usage with the SigEnergy system and tried using AI for a few weeks but it kept taking from the grid during peak times which was very annoying even when being told not to so I went back to manual and fixed time schedules so that's helped a bit. I hope to get peak to 0 if possible. My overall usage is up but my bill is €60 down from the last one two months ago which is from PV Export, the one thing the AI system was good at! I'll have to have a talk with it at some point! Each export unit equates to 1/2 a peak unit that should have been avoided!! Ah, technology!! I just figured out today how to send excess PV to my car when it's plugged in. I had Givenergy in my old house which went into Administration this week, glad I'm not with them anymore! I finally got the glazing for the internal window installed. It's double glazed but with a large airgap for sound proofing. I did considered fire rating it but the price would have been crazy. It's comprised of: 6mm Toughened x 20mm black spacer x 6.4 Laminate for safety. The seat worked out well, just need a few cushions!! My Sigenergy Gateway is being upgraded to 100A from 63A this week. I have an uprated mains supply but it wasn't picked up by the Solar supplier - unlikely I'll draw that much but still nice to have the extra room in Amps if I ever needed it! Unexpected but hope all goes well! Anyway, that's it for now, lots of joint filling on the Fermacell to do this week and sanding....!
    3 points
  43. After the debacle of the last builder, who just couldn’t admit his work was rough, I decided to get https://www.tmcoatesjcbplanthire.co.uk/ back in to dig down the oversite ready for the next brickie that we have managed to get on board. Tim is an absolute legend and goes above and beyond when it comes to excavation tasks! here is a picture of our site (I’ve demolished the abomination left by the last incumbent)
    3 points
  44. The plan for the two weeks just gone was to complete the plastering and start the floor tiling. No issues with the first part, our team of plasterers have done a great job, see below. The floor tiles arrived more or less on schedule, and the tilers Steve and Kev turned up as planned. However, when they checked the floor humidity to confirm it was ready to tile, the meter showed it was slightly over the required level. I am a little unclear of the actual moisture numbers but their meter was showing an amber bar when they really need it to be green to be sure it is safe to tile. The screed has been down for 63 days in an airtight house but that screed was 65mm thick on average so it was perhaps unsurprising it was borderline with the 1 day per mm drying time not quite being met. (I have also seen a suggestion it should be 1 day per mm up to 50mm and 2 days per mm over, which would be 80 days!) Also, of course it has been pretty humid outside throughout that period and the plastering has necessarily added more water inside the house. No doubt that vapour control layer has been doing its job too preventing internal moisture getting into the structure. To mitigate this we have had the UFH heating running very low but the plaster was drying too fast when we tried increasing the UFH temperature. We have also had the windows open a lot of the time and for the past week we’ve been running the MVHR system to ventilate the house. But despite that, the floor is not quite dry enough. Of course, the plan is all very tight and was meant to be: floor tiling last week and next, spray paint w/c 17 November, then 2nd fix electric and plumbing is booked from w/c 24 November. So what to do? Disruptive as it must be for the floor tilers, they were very good about it and suggested seeing if we could get the decorator in a week early and then they’d work long days to try to get the tiling done by the 24th or thereabouts. I called the decorator (another Steve) and after he had made a few calls he confirmed that he could indeed come in next week, Monday to Thursday. So that’s the revised plan. Hopefully by Thursday the floor will be dry enough to start tiling. If not well… that’s a bridge to be crossed later. Plastering Despite the frustration of the (admittedly tight) plan being disrupted, we are taking comfort from the fact that the boarding out and skimming is all complete. Dan, Sam and Brandon, our team of local plasterers have done a brilliant job for us and we’d be really happy to recommend them to anyone needing a plastering team in the Dorset, Wilts, Somerset border area (PM me if you want their details). Brandon, Sam and Dan: Cladding The end of last week also saw the return of our chippies Alan and Chris who made a start on the timber cladding. We’re using Brimstone Ash from Vastern and Alan and Chris made a start with the soffits first. Focus for the next two weeks Spray painting throughout. Floor tiling Cladding (we are going to need some more a scaffolding for the high cladding, so that is hopefully coming next week). Dashboard: Contractor days on site this fortnight: 29 Contractor days on site since build start: 382 Budget: No change - still a bit over budget but within contingency. Plan: Still on track to move in by Easter 2026. Issues and worries closed this fortnight: None Current top issues and worries: Unsurprisingly: Will the floor be dry enough to tile?!
    3 points
  45. Time moves on and so does the build, albeit much slower than most of the builds featured in blogs. Over the past 4 months we have dug out, cleared and prepared our 2nd phase ready for the groundworks, as in all the stuff that goes in the ground, costs lots of money and is never to seen again. The next wall to be replaced and the old roof to be removed. This is one of the original walls, but it only had 200mm foundation so was not saveable. Cleared Trenched, this is where we had to get the SE to visit, he said we had clay and needed 2.4m trench originally. The BCO visited and said 'you're having a giraffe'. A site visit was arranged between the two of them and 1m was agreed. Of course this cost of circa £500 for a bit of paper from the SE to change the original drawings. Concrete pumping, these guys were brilliant and come greatly recommended. I think G&J had the same peeps. Certainly beats the previous trenches which we raked despite the extra cost Then we needed to dig down for the insulation and floor pour. BCO cleared us to use our own sand for blinding. Then insulation, DPM, more insulation & mesh And the next pour, again with the pump, in 30 degree heat. 22 cbm of the stuff. and our new levelling tool, a bull nosed float, hired for £17 for a week, which gave much better results than our previous raked floor in phase 1. It will, of course, be screeded with UFH when we get to that stage, but lots of walls to be built first. And drains and windows and doors. As per one of my other posts we did have some blocks knocked over for the single wall by the pipe, but looks like that is because of light blocks and hot temperatures. We also had to keep some of the existing foundations and walls as this is a conversion so we need to sort our drainage with those. Talk again when walls are up, in about another 6 months probably 🙂
    3 points
  46. We’ve had another very good week of progress by the groundworks team and they are pretty much done now bar some further levelling of the paddock area and one or two other minor details. We are really pleased with their work and the Building Inspector is pleased too, thankfully, so our foundations are all signed-off 👍. Bizarrely, it’s only now that we can submit the “Commencement Statement” for our construction to Building Control, which I duly did this week. Also bizarrely, we are still on schedule - I can guarantee that won’t last! Once the block and beam floor was in and grouted with cement slurry, the concrete block upstands for the internal stud partition walls were laid. With hindsight, it might have been better not to pay the timber frame company (Turner Timber Frame) to supply and erect the internal walls but rather build them later on top of the screed. But we’re way past that decision point now - Turners will be installing those partition walls as part of the overall frame build, so concrete block upstands have to be ready in place. One minor issue that had to be resolved this week - the block and beam floor ventilation ‘periscopes’ are designed for 100mm cavity walls and weren’t going to fit inside our 50mm cavities between the walls and the render-board. The solution proposed by the groundworkers and approved by our Building Inspector is to run them up the inside of the foundation wall before exiting just below DPC level. That gives us a potential cold bridge at each vent (26 in total!) but I think we can mitigate that by doubling the PIR insulation upstands to 100mm where the vents are. It’s not perfect but I think it will have only a very small impact on the overall insulation levels. Next week the scaffold is scheduled to go up on Wednesday/Thursday, then the timber frame is due to arrive the week after - when the fun will really start! Meanwhile next week I need cut the five 150mm oak posts to size and chamfer the edges, ready for them to go in to support the roof canopies over the front porch and rear terrace. (Six oak posts in the picture - I’ll choose the best five!)
    3 points
  47. The groundworks team have been putting in the Sewage Treatment Plant and drains this week. We’ve chosen the Klargester Biotec+ 2 STP and that arrived on schedule from Tanks Direct on Tuesday. Also this week the concrete pads were dug and poured for five oak posts that will support overhanging roof canopies - the Building Inspector asked us to put in 1m x 1m x 1m pads which seems excessive for 150mm x 150mm oak posts taking point loads of 5-10kN but it was that or pay the SE for (possibly the same) opinion. The team also started reshaping the paddock area - losing a huge amount of spoil and burying a lot of rubble that had been dumped by previous occupants. We'll probably wait until the autumn to seed it - not much chance of seed taking right now. At the end of a busy week there is not a lot above ground to see for all that effort but we needed to get this all done before the below-DPC block walls go in. Access to the rear of the plot will not be possible for the big machinery once the blockwork starts. The wooden garage mentioned at the end of last week's blog came down over the weekend (in the pouring rain) and has disappeared off site. The extra space created has proved vital - the photo below shows the concrete pad that's left after the garage was removed. (The wooden building that remains is a 5m x 9m workshop which is staying, though it will need re-cladding at some stage.) No new issues this week - hurrah! Fingers-crossed for that happy state of affairs to continue. The timber frame is due to arrive from Turner Timber on 7th July, so just three weeks left to finish the foundations and get the scaffold up. No pressure!
    3 points
  48. I've spent the last few days carrying out some desktop due diligence on the plot I want to buy. I thought I would detail it here in case it helps anyone else on their plot buying journey in Scotland. I've accessed as much information as I possibly can about the plot from the following sources. Most were free, but two were paid. In total I have spent £9.60 on this. ScotLIS - Scotland's land registry. You can search the index for free and may glean some information, but for to access the title sheet, deeds and owner info you need to pay £3.60 (£3 plus VAT). The download to your email is instant. WhoOwnsScotland. This is a privately run website that allows you to map search for the details of significant landowners. I used it in addition to the above as the plot I am interested in is in the countryside and surrounded by farmland. It costs £6 for one month. (I happen to have an annual subscription for this already which works out at £1 a month, but if you just want it for one thing it's £6). It doesn't show small plots below a certain size which is why I needed the land registry info too. Council planning portal. Free. From this I have been able to view the existing (lapsed planning), and read all the documents, view plans etc. I did the same for earlier planning applications on the same plot and also neighbouring houses. There's a vast amount of information available. I now have a pretty good idea of what kind of house will be allowed and what won't and also a steer on the council's likely response to road access, archaeology, environmental, services etc. I also found the owner's email address which they had neglected to redact. National Library of Scotland. Free. I used their 'side by side' feature to view historical maps alongside the existing google aerial view. This allowed me to compare the 1800's map with the present day to get some insight as to any old buildings that might be on the site. Google Earth. Free. I used the Historical Imagery button to enable me to go back through earlier satellite images of the plot. This allowed me to see if any modern buildings had been on the site since Google Earth started recording imagery in 2009. Companies House. Free. The plot is owned by a limited company so I was able to find the owner's details including age and address. This allowed me to get a better idea of who is selling the plot and why. I could also see what value had been given to the plot in the company's balance sheet. I now feel as though I have a much better feel for the plot and the reasons why it hasn't sold so far. I still haven't heard back from the agents but I will try again with the benefit of feeling better informed to begin negotiations in order to make an offer subject to planning. Of all I've read today, the only thing that concerns me is some of the clauses in the deeds, which I can't interpret without the help of my lawyer anyway. I won't bother them though until I have an informal price agreed with the agents as there's no point getting carried away if the seller won't budge on the price. There were some things that I learned today that I hope will give me leverage though. Please don't tell me that I have to be careful regarding a plot that doesn't have planning - I know this already. I'm not about to throw a large wedge of cash away on a plot that can't be built on so of course I will make sure I am completely covered and have plenty of legally binding get-out clauses before I formally offer on it. If I missed a useful source then please feel free to add it to the comments below.
    2 points
  49. Hey everyone. I've been a forum member for a number of years as a renovator of properties in Scotland. I joined with the goal of one day building my own house but as happens to many, this has been postponed and pushed back many times. In the interim I have really enjoyed reading your blogs and posts and I have learned an enormous amount about self-building. I am now at the point where my ducks are sufficiently in a row to embark upon my own self-build, which is scary but very exciting. I've found a plot I want to buy, which has brought things into sharper focus. As ever, I have a million questions and decisions to make to ensure I get this right. I'm aware that some of this could be questions in various different forums ie design, planning etc but I thought it would be easier to start this blog from the very beginning in case it helps others by keeping everything in one place. So here we go..... The house I want to build The house I want to build is c.150sqm, two storey, passivhaus standard with enough eco features so that it is as off-grid as is practicable. I currently live in a top-floor flat that has been extended into the attic - a 'double upper'. It feels like a house when inside, but lacks the amenities such as driveway parking for my EV, private garden etc that a house would bring. It's also in a town and I want to live in the countryside. My flat is 150sqm in size and is costly to run. It feels like a good size, albeit with a rubbish layout. So I'd like my new house to be similar in size but with a better layout and good insulation, eco heating etc. Downstairs would be the usual - kitchen, dining, living rooms plus a small office/spare bedroom with downstairs shower room for guests or future proofing. Upstairs would be two/three bedrooms and the main bathroom. I'd like a separate garage/workshop. This would perform a lot of different functions and hopefully keep a lot of the mess of my work and hobbies out of the house as this is a problem currently in the flat. The plan The 'back of an envelope' plan is to buy the plot, move onto it in a touring caravan and first build the garage/workshop. This would be fitted with solar panels and a battery, inverter etc to generate electricity for the build and to charge my electric van. It would also house a small basic kitchen, lunch room, toilet and shower room which would operate as the welfare facilities for the build, plus a small site office for delivery notes, plans on the wall, etc. If allowed I would sleep in an attic floor above this, but if not then I would continue sleeping in the caravan. If needs be I would remove the welfare facilities after the build in order to not create a habitable building out of the garage. I would then build the house while living on site, with the main goal to get it wind and water-tight as quickly as possible. If funds have run out by that stage then I will have to earn some more to finish the inside but it's absolutely imperative that I can get a sealed house before that happens. The house The house will be around 120-150sqm, 3/4 bedroom, near-passive house. It will be stick-built on site. I would like it to be 150sqm but might only be able to afford to build a 120sqm house. I would like a two storey house, but planning might only allow a 1.5 storey to fit the local vernacular. I like wooden finishes but I have heard what has been said in here re timber cladding and insurance etc so I am aware that some of it will need probably need to be render externally. The plot I am going to be deliberately coy about the plot at this stage as I haven't yet signed on the dotted line for it and don't want someone stealing it out from under me. Plots don't come on the market very often so I have been shopping for one for years. These were my criteria: In a specific Scottish rural area which I love and know well (I work there and have lived there in the past). South facing for passive solar gain and solar generation, also a sunny garden. Rural outlook Space for a separate workshop/garage building Space to park my EV and charge it at home I also had the idea that I wanted to find a plot with planning consent for more than one house so that I could build a second one to sell on to help pay for the house I keep and live in. This may change however as I know there's complications with this! I have now found a plot that ticks all these boxes. It has planning for two 4 bed detached houses with a separate detached garage building shared between them. The planning lapsed over 10 years ago. It is south-facing, in the area I want to be and has an outlook to die for. I can afford it now if I just buy one plot (the sellers are willing to split) or I can buy both plots together if I sell my flat quickly or get creative with finances. The budget After buying the plot I should have around £1,500 per sqm for the build. This includes the workshop. I'm very aware that this isn't a great deal, which is why I have opted for stick-built on site for the construction method. The plan is to do as much of this as I can myself, with the help of unskilled labourers, plus skilled trades only where absolutely needed ie spark, plastering, heating engineer etc. I have an idea of how I want to do this, but I haven't seen anyone else do it yet! So I am not sure if it's a brilliant idea or a really stupid one As I said above - the main focus is to get to wind-and-watertight within budget and I can figure out the rest from there. I've waited over 20 years for the chance to do this so if I have to wait an additional couple of years in order to get it finished inside it won't be too much of a hardship. The first issue to make a decision on: Do I buy both plots or just one? My finances are tight, so it would be better for me to buy just one, but buying two ensures I can control who my neighbours are to some extent and ensure I get the best bit of the land. I could build the first house and sell it and that would give me enough money to build the second one for me to keep and live in with less need for compromise. I would also have the opportunity to learn a lot by building the first house and could put these lessons into practice in the second (keeper) house. All of which sounds good, but it means a lot longer to wait until I am living in my own house. I might be completely done-in by the time I've built one house and not want to go ahead and build another. There may be CGT, VAT implications etc which would make things unworkable. There's no CIL in Scotland but my area does have a railway contribution that developers need to pay. If I have to live in the first house for 3 years before I can sell it this would stretch the whole scheme a bit too far into my old age (I'm 55) and would impact my ability to cope with build 2. I'd love to hear your thoughts.
    2 points
  50. As per my previous post, we submitted a S73 application to vary the planning conditions around occupation timelines. I'm pleased to say this has finally been approved! Our application was validated 1 August 2025, and wasn't decided until 12 December 2025. Given the simplicity of our application (no design changes), we're shocked it took so long. No one had any objections and consultation comments came in promptly; our case officer just made a complete mess of things. She also only worked 3 days a week, which made progress ridiculously slow. No extension of time was requested until the very last few days. At that point the case officer said something like: "Everything is all done, I'm just sending it off for approval. So can we agree to an extension until x date?" Presumably just trying to swoop in at the last minute and make us ineligible for a refund! I simply replied saying that given everything was wrapped up, I didn't feel we needed an extension. She didn't reply and we got the decision letter a day later! So finally we're able to move on. We'll next be submitting another new application to vary the design slightly. Ideally we would have done both in one go to save on time and planning fees, but we had to get the occupation conditions done by a very specific time frame and didn't want design changes to hold that up. Excited to start finally seeing progress though!
    2 points
This leaderboard is set to London/GMT+01:00
×
×
  • Create New...