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Thought I'd do a short blog on the Polycarbonate tunnel we built. Our big field suffered with no storage, and location meant containers were very expensive to transport. so one option was to build a polytunnel, which we have planning permission for. again due to location, 500m from the coast 73M AMSL I wanted something sturdy. so looked at off the shelf packages. in the Highlands and Islands the PolyCrub is seen as the mecca. Designed in the Shetland isles, guaranteed to withstand 100MPH winds etc etc. due to the ability to get CROFT grant assistance on these, the price is, IMHO, artificially high CIRC 6K for 4M *6M.. this wasn't going to happen, so after looking at many photos I designed my own.. Basic principle is hoops of MDPE pipe secured to posts in the ground, then 3*2 timber used as horizontal support, with Polycarbonate sheets secured to this timber. the bottom sides are then clad. My design was to use 65mm Black MDPE pipe, and secure the timber with coach bolts and penny washers through the pipe. this way I get a guaranteed fixing that won't pull out , and it still allows for flex in the whole structure. 4m wide x 6M long, but this can be extended. My ground has bed rock close to the surface, 300-500mm below ground, so just knocking in post wasn't going to be secure enough to withstand the winds, also where I was sighting the tunnel its on sloping ground, so I couldn't get it level. I cleared the area to removed the top vegetation and a bit of the top soil. and dug 14 holes. then due to rock levels I then core drilled the rock to allow for the post to be deeper. We then set these in concrete, (at the same time as doing the slabs for the cabins.) The next day we had a look and I wasn't too happy with the security of the posts, so slight change of plan, we created a plinth. basically I used some 6x2 either side of the posts, with a slight angle, then filled this with concrete (again we used ready mix at the same time as back filling the treatment plant) this added about 300kg of concrete to each side, and joined all the posts together, and gave us a solid plinth at the side. No Photos of the next stage but we cut 7M lengths of 63mm pipe, this when placed over the posts gives approx. 500mm dwarf walls and a 6M polycarbonate sheet, giving a head height of around 2.3M. we used a plumb bob to get the centre line on each hoop and drilled an 8mm hole through the pipe and secured the top 3x2 treated timber to al the hoops. One thing we found was that the MDPE did not bend uniformly, this may have been due to slight errors with the posts being plumb. The resultant timber (which was not very straight), snaked from hoop to hoop. after head scratching and re thinking. I decided it was a poly tunnel and to get on with it. we used 7 lengths of timber jointed with half lap joints to extend the length to 6.5M. if using a clock analogy the timber was placed at 9,10,11,12,1,2,3 positions, with the 9 & 3 o'clock being 500mm off the ground, also ensuring the 9 & 3 o'clock timbers were approx. 5.8M apart circumferentially. Then it was a case of securing the polycarbonate sheets to the timber. each sheet is joined with some soffit H joint strip. (you can buy a clear joining strip for the sheets but for a 6M length it was around £65. the H strips proved extremely difficult to connect the two sheets together, or should I say impossible. so I cut off the back edge on one side and used some glazing sealant. this way we could attach the strip to the polycarbonate prior to bending over the tunnel. and each sheet 'H' strip basically lapped over the previously installed sheet. day 2 we had the basic structure. It was noticeable that the curve was not symmetrical, so putting the door frame header in by securing to timbers at 11 and 1 o'clock was not level. I overcome this by using a ratchet strap attached to the 11, and 3 o'clock timbers and tightening until timbers at 11&1 o'clock were level. I then put the two door jambs in (concreted at the base) and cut to the length required and secured to the header. This worked and the tunnel was now more cylindrical. I framed the rear by baring 3x2's off the horizontal timbers. Last steps were to clad the base, I used 4*1 treated timbers that were screwed into the MDPE pipe and wooden posts. then used strips of visqueen to create a more sealed dwarf wall, this will help prevent driven rain from the winds getting inside. over this I used Larch timber backs* to create a vertical cladding All in with hardware, polycarbonate, timber, concrete the project cost £1200. not cheap, but its solid as a rock. It withstood the first Autumnal storms this week with winds hitting 50MPH. Its also very warm inside, even now as the temperature is falling. Larch timber backs are the offcuts from the saw mills and are reasonably priced as scrap. we purchased a pack of timber backs, approx.40 lengths of larch timber with bark in 4.8M lengths for £100. these are not uniform and taper etc, but as i only needed 500mm lengths it was straight forward to make it work.
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Had anybody had a steel building in my case 47 ft x 30 ft x 14 ft built and have the erection costs to hand? It will be 4 portal frames, timber perlins and metal clad. I've got package costs and kit costs and it seems like most things the sum of the parts have a big profit margin attached. So I'm looking to guage just erection costs if anyone has some?
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My initial plans were to have rainwater harvesting, build hub taught me no.. so with that scrapped I needed an alternative, soakaways are difficult due to bed rock levels. In addition to this we have lots of run off on the croft, and the track to the house floods. We have already installed a pond for the ducks and this has a large berm to the back and sides so that the runoff is held back and slowly soaks away, but this winter has proved it overflows regularly, that's around 3000L extra. So the plan was to install an overflow pipe from this pond to a new larger pond. The larger pond also acting as rainwater run off capture. The larger pond will have 2 levels, a pond and then an extra layer to act as a overflow that can evaporate and or be pumped to the rubble drain in drier times. I got a big carried away with the backhoe and ended up with around 10M x 8M and over a meter deep. The overflow capacity will be around 30k - 35k L. We had to peck out some of the rock to get depth, and at the front used "as dug" rock from the quarry to form a rough and rugged stone wall, quite in keeping in Caithness. Time will heal the scars and soften the edges with planting. Due to the two levels we came up with the idea of hiding the liner under some camo net, that we intend to plant up in time. Not sure how this will stand the test of time. From the house the rainwater enters a rock filter, an idea loosely based on a post from @ToughButterCup- thanks. From the rock filter we have created a little stream that the rainwater will flow down and into the pond. In addition to this we have a pump that will take the water via a home made skimmer from the pond and filter the water from the pond through the rock filter and stream constantly. This also has a diverter to pump the water past the house and into the field to reduce the overflow capacity in drier times. This is the rock filter, and some of the pipework yet to be buried. Getting to this stage ticked a box for building control as we now handle our run off. We got our completion certificate on the house this week, yeah. There are some things to finish, the second bedroom needs decorating and trim work. And a few small jobs here and there, but in general the house is decorated, and fully functioning. We started the build in earnest around May 23 I think, so quite pleased with the effort and timescale we achieved. It's was built by me and Mandy with the odd person helping with concrete pours. 3 months in summer were busy with the cabin rentals that saw Mandy spend 3-4 hrs a day turning them around for the endless NC500 travellers.😁 We're embarking on the VAT reclaim soon. To summarise the build: 89sqm True bungalow Floor 0.094U (300mm EPs 120mm concrete) Walls 0.139U ICF with 50mm EWI and 25mm PIR IWI Cold roof 0.1U 25MM PIR 400MM mineral wool. UPVC triple glazed windows and composite doors MVHR, 4kW PV in roof, 5kW ASHP, UFH. EPC A103, Airtightness 0.83 ACH.
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HiMy initial plans were to have rainwater harvesting, build hub taught me no.. so with that scrapped I needed an alternative, soakaways are difficult due to bed rock levels. In addition to this we have lots of run off on the croft, and the track to the house floods. We have already installed a pond for the ducks and this has a large berm to the back and sides so that the runoff is held back and slowly soaks away, but this winter has proved it overflows regularly, that's around 3000L extra. So the plan was to install an overflow pipe from this pond to a new larger pond. The larger pond also acting as rainwater run off capture. The larger pond will have 2 levels, a pond and then an extra layer to act as a overflow that can evaporate and or be pumped to the rubble drain in drier times. I got a big carried away with the backhoe and ended up with around 10M x 8M and over a meter deep. The overflow capacity will be around 30k - 35k L. We had to peck out some of the rock to get depth, and at the front used "as dug" rock from the quarry to form a rough and rugged stone wall, quite in keeping in Caithness. Time will heal the scars and soften the edges with planting. Due to the two levels we came up with the idea of hiding the liner under some camo net, that we intend to plant up in time. Not sure how this will stand the test of time. From the house the rainwater enters a rock filter, an idea loosely based on a post from @ToughButterCup- thanks. From the rock filter we have created a little stream that the rainwater will flow down and into the pond. In addition to this we have a pump that will take the water via a home made skimmer from the pond and filter the water from the pond through the rock filter and stream constantly. This also has a diverter to pump the water past the house and into the field to reduce the overflow capacity in drier times. This is the rock filter, and some of the pipework yet to be buried. Getting to this stage ticked a box for building control as we now handle our run off. We got our completion certificate on the house this week, yeah. There are some things to finish, the second bedroom needs decorating and trim work. And a few small jobs here and there, but in general the house is decorated, and fully functioning. We started the build in earnest around May 23 I think, so quite pleased with the effort and timescale we achieved. It's was built by me and Mandy with the odd person helping with concrete pours. 3 months in summer were busy with the cabin rentals that saw Mandy spend 3-4 hrs a day turning them around for the endless NC500 travellers.😁 We're embarking on the VAT reclaim soon. To summarise the build: 89sqm True bungalow Floor 0.094U (300mm EPs 120mm concrete) Walls 0.139U ICF with 50mm EWI and 25mm PIR IWI Cold roof 0.1U 25MM PIR 400MM mineral wool. UPVC triple glazed windows and composite doors MVHR, 4kW PV in roof, 5kW ASHP, UFH. EPC A103, Airtightness 0.83 ACH.
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Just a very short blog to show the windy roost ( not fully finished, is a self build ever?) plant room. I'm quite chuffed I got it all to fit, and I think it's quite neat. It's full DIY and house's the UVC and combined buffer, UFH manifold, MVHR unit, inverter, consumer unit, network hub. All in 4M³. Plus storage to come. Yes, the printer doesn't fit, but it's coming to its end of life so that's all it's getting for now. Jobs to do: Ceiling Insulate MVHR ducting / box in Shelves on the left hand side Clothes Airer ( a Scottish requirement to have one)
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Day 31 of the build. (this is taken from the day we started shuttering the foundations) The weather up North has been spectacular for about 3 weeks, so we (Mandy and I) pushed to prepare and pour the slab before the weather changed, as I'm sure we will get a few weeks of low pressure, wet changeable weather after this spell. Following on from the foundation ICF walls, I'd already loaded around 20ton of 40mm to dust in a pile the slab area. Sat on the sand blinded radon barrier. Job one was to sort the drainage. I'd posted previously about my plan, and some constructive comments suggested changing my planned route, but with the extra length of run to the drain invert level I would have had to increase the floor height even more. So stuck with my original sketch. We ran string lines to mark the main areas, namely WC, SVP in the plant room, shower, WC and Bath, a need ran the drainage to the locations, as the utility backs onto the plant room I didn't add a drain in here as I'll run through the stud and use the SVP. Once the drainage was in place and is tested. We spread out the hardcore and compacted it. I used 10mm crush and run to bed the drainage and cover the pipes, I also ran ducting at this level, bringing in water, power, treatment plant feed plus some future ducts. To get the hardcore level / flat I used 3m lengths of galvanised conduit set on mortar pads all level to each other and used a 4M ally beam to screed the slab. I compacted the first layer then used another screed pass to fill in any deviations and used this as the level for insulation. I used a combination of 200 mm EPS 70 (50mm sheets and 100mm sheets all layed to stagger the joints, and used foam to seal to the ICF. The top layer was 100mm EPS150 this gives a firm hold for the UFH staples, and a firmer feel to the insulation layer. We plan to use a large shower tray and have this level with the floor, so I made this area sunken with two layers of EPS150 and a layer of 50mm PIR. As we were installing the insulation I installed 2 * 100mm ducts for the ASHP in the second layer of insulation these were only 800mm long, and a duct for cables. I also added flex ducts in the insulation for Hot & Cold services to the kitchen, utility, WC,Shower,bath, all these were cut using a hot knife. Lastly I cut some pipe for floor sensors in the kitchen, lounge, bedrooms and bathroom. The underfloor heating consists of three loops around 95M length, planned using Loop cad. The manifold was plumbed , filled and a pressure gauge to ensure no leaks. We have good water pressure so could pressurise to 6 Bar. ( With the heat ☀️ this rose to 9 bar one day). The above picture also shows K Steel screed rails. I used these to break the slab into smaller bays, and mainly will be under stud walls. The slab will for the foreseeable future be our finished floor, so I wanted to introduce expansion joints and force any cracking to these locations🤞. I also used Tibmix metallic dry shake topper on the concrete, the dry shake should help suppress the fibres and also increase the surface hardness. The pour happend on Friday 16th June, the first 5cube arriving at 8.30. we did the kitchen bay first which needed the 7t 360 to move / place the concrete, then, poured the WC / plant room and utility bay. This was an error, I wanted to pour the lounge next so both bays could be finished at the same time, but under the pressure of the pour took advice to do the awkward section next. This resulted in only a 3rd of the lounge bay having concrete, so this was spread out lower so the next load could fill the bay. By the time the second load arrived, the kitchen and utility bay was ready for power floating. The pan worked well and I had some time to start edging the slab, the rebar didn't allow the power float to get to the edge of the slab. By 13.00 all bays were in and leveled, but not floated, but the sun was very hot, and the kitchen bays was getting hard rapidly, I managed to float this but was struggling to to get a perfect finish. To dry shake makes the surface hard and this was apparent, the lounge and bedroom bays floated better, and to the main the dry shake suppressed a lot of the fibres but there are still some visible. The kitchen bay was rock hard by the time I managed to float again, and although it is fairly flat you can see, but not feel, the path of the power float. I used Setseal 6 as an acrylic sealer, which seals the surface and aids the curing process. By the time we finished the floor was rock hard, I mean hard, the idea being that the slab will slowly cure now but will not be affected by rain etc. Time will tell. Due to the temp, and the float not getting to the edge, I will have to carry out some remedial work on the edges of the slab, as by the time I go to troweling these it was too late. Today the slab looks great, it's flat and level, but the perimeter 2 inch will need some polishing, as will a section in the plant room. I'm confident I can get this fixed. Time will tell. The following picture doesn't do the slab surface any justice. It looks rough, but it's glass smooth. So 10.5 cube of fibre reinforced concrete. Power Floated, and this was non stop until 17.30. My chest and fore arms are wrecked from trying to tame the power float. I'm a little disappointed in the edge finish, but looking at it another way, it's way better than if it would have started raining, or the wind that we have today. I'm sure a few hours with a wet diamond polisher will rectify the edges. Maybe another hand would have been good. 🤔. Onwards to the ICF walls... .
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Looking at one of these, haggling on price with City Plumbing and there 15% off using there APP. Anyone any experience with them? they do a Coastal protection option which has some appeal for me being 500m from the sea. They offer a control pack but at £500 I'm looking for alternatives. The house is 88sq M with UFH well insulated ICF. and a 200L heat pump tank. so happy with the size etc, Anybody know If I can just use a standard controller on this unit?. I would speak to Samsung, but I'm sure there will be a lot of pressure to use their kit even if not essential.
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Anybody got any quick tips to get my layout working. I downloaded a trial few weeks back and made a start but was struggling to make any progress. The weather has been ace, and if I can get a layout sorted, and ufh installed might be able to pour my spab by next weekend.
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A busy couple of weeks and favourable weather has seen some progress at The Windy Roost. When in use the word I, or we, I mean Mandy my wife, and me. So far that's the only labour on the build. Mandy has worked office based for 40 years before we moved here, so this is an all new world for her, and although she regularly tells me she's older than me, and she's needs a day off, I can't be more proud... It seems that the engineers really worry about the wind here, which is fair enough, but you would think no house has ever stood the test of time. The 40M perimeter of the house required 288 H10 starter bars, after installing the radon barrier inside the shuttering, I used some 8x2 timber, (that will later be used to frame the gables), and drilled lots of holes and feed the L bars though. These were spaced as per spec and to suit the poly steel blocks. Checking the dimensions, diagonals and rechecking this was all secured in place. The 8x2 timber made pouring the shuttering difficult. I made some pour boxes, but this had limited success, so ended up using the 7 ton 360 & bucket method, a Caithness speciality, and the bonus was the concrete truck driver is also a very skilled 360 operator, which speeded up the pour. I think Stuart now counts as the 3rd bit of labour on the build. Rebar work in progress. 4 cube of concrete and all dimensions still bang on. Next day stripping the 8x2 was to be honest, a pain in the ass. But a few hours later all the shuttering was removed and we were ready to install the radon barrier over the sub slab joining it to the previously installed barrier now under the footing. Sand blinded, and then added 20 ton of 40mm be to dust in preparation for the slab after the foundation block pour. Installing the poly block we loosely set all four corner blocks, leveled them using plastic folding wedges, and measured the lengths, widths, and diagonals. We strung string lines around the blocks to ensure the corner blocks were in line. We sprayed the footing with marker paint, and then marked the blocks in position onto the footing. Then one by one we set the blocks in position and fixed in place with fire rated expanding foam. Checking the level with a laser level and double check with a dumpy level. Next day we filled in between the corners, gluing the blocks in place and ensuring the blocks are straight level, again using the string lines and levels. We cut holes for drains, ducts, and sealed the gaps with foam. The poly steel block are t&g and also come with clips that lock the blocks together. Before we closed the sides we needed to feed in horizontal H10 rebar🙈. We tied the horizontal and starter bars together, and also tried the rebar to the metal grids in the blocks. To close the runs the blocks needed cutting, luckily our cuts didn't cross the metal firings in the block, so it was simply cut with a hot knife. Then glued (foamed) in place. These cuts were braced with 4x1 screwed into the metal firings with bay pole screws. Foundation course in place. Mandy starting to tie the bars, you can also see the clip between two blocks. Concrete day. 3 cube. Concrete pumps don't exist up here, I was quoted 2k to bring one up from Inverness. I fabricated two 1200mm OSB form boxes, which sat between the top of the ICF block and formed a funnel, and used the 360 and Stuart to pour the concrete into the forms. We had two pokers on the go and filled one funnel, and while the bucket was being re filled, vibrated and leveled the concrete, filling the forms alternatively, and moving the empty form along. Mandy was a demon and just got in with it. The whole 3 cube took one hour to place. So paid £15, waiting time and a drink for the 360 operator. It went really well. We cleaned up the top of the forms, then checked the walls. We didn't prop the forms before, and used the rebar to be sure it wasn't going anywhere. Inspection showed there was some movement especially in the areas where a I removed one side of the ICF for door ways. This was easily rectified with some timber wedged and screwed in place. About 15 props in total were required. I was really impressed with the strength and quality of the poly steel blocks, only slight issue is they do have a slight wave along the block, but screwing timber to the metal firings lessons this and over all after the pour the walls are straight. Next slab prep, drainage, and lots of insulation.
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Finally made a start in earnest. The original plan was to stick build on site, but the cabin builds opened my eyes to the winds up here, and established concern for getting the house airtight. I priced ICF, and although the costs are higher in the begining I think, I can self build for similar money, but get a far superior product. This is a budget build, most of the nice to haves have been dropped. The only redline is we want to ensure this is future proof, so all on the ground floor. Around 12 months ago the area where the house is going was stripped down to bedrock. The initial plan was a DIY insulated raft, but the move to ICF opened up a more traditional strip footing using the ICF. Back in February we hired a 360 with a pecker to break out some of the rock to lower the NE corner, as the bed rock slopes to the SW. Bed rock exposed looking East NE corner We broke out and removed around 400mm of rock along the W and N elevations, the break out got shallower towards the SW corner. The main aim here was to reduce the height of the house on the SW corner, we will be bringing the ground level up to minimise the impact. We also need to strip some rock of the slab area to allow for the 300mm insulation. This week, thanks to an understanding BC officer, ( still waiting for the revised certificate of design to change the building warrant, but he's happy for me to proceed with the old warrant for the time being👍❤️). We made a start preparing. The plan is to shutter the strip foundation. First step was to level the strip with layers of compacted 40mm to dust stone, and also level the bedrock for the slab. Ready for stone looking W Starting on the North trench we barrow in the stone and compact. Adding more stone in layers and compacting, the backhoe loader was doing some of the grunt, but the leveling was all by hand, 100mm layers at time. looking NE Took the decision to build the sub slab to what will be the same level as the strip footing, this allows for the Radon barrier to be put under the strip up the side and then on top of this sub slab, then all services will be above the radon barrier and below the insulation in another layer of compacted hardcore. The main reason for, what will be a fiddly taks of having the radon barrier under the strip, is that the strip footing has 288 starter rebars and sealing these penetrations would be worse. Once the strip is poured we will finish of the back filling and install the radon barrier. More stone looking East So 5 days in me and Mandy have moved levelled and compacted 70T on 40mm to dust. And around 5 ton of quarry dust, this is used up here as an alternative to grit sand for blinding and pipe bedding. The shuttering is 150*50 timber that will be leveled then the radon barrier folded to form a tray, later to be joined to the slab. I'm going to use 6mm threaded rods to link the two shutters together, preventing any spread when the concrete is poured. Hopefully next week the ICF arrives, in I've got a 10 hour round trip to collect rebar. For a tank of fuel and a days driving I can save around £500 collecting from Central rebar in Aloa. For info, £930+ / ton direct Inverness suppliers (100miles away) we're after between 1250 & 1500/ton plus delivery charges ranging from £200 / £350 plus vat.
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the windy roost Cabin Foundations and the Amenity block.
Jenki posted a blog entry in The Windy Roost
My dual roles for the first 10 days of the June / July trip was to get ready for concreting. This breaks down into two slab / raft foundations for the Cabins, 1 slab for the amenity block, and some backfilling of the treatment plant, and while I'm at it, concrete for the Polycarbonate Polly tunnel. another blog to follow. In my opinion, the structural calculations for the slab rafts were well over engineered. the slabs will be ground bearing (rock) foundation and thinner slab, all poured at the same time. The Radon barrier and timber frame will sit on this, with an insulated floating chipboard floor. I know this will give some thermal bridge on the timber frame, but these are camping cabins not the house. Costs said this was the way forward. I'd already exposed the rock for the cabins, so BC could see this, and was happy for me to crack on. I framed the the cabins with 6x2 timber, and levelled this formwork. Then used crush and run to raise the central slab area up, to leave me a 100mm thick slab with thickened foundation perimeter. This perimeter varied due to the level of the rock. I used around 6 ton of MOT in each cabin., then A252 around the base of the foundation and A142 across the slab. At the corners of each slab I ran the WC waste, and also a feed for H&C water, power and internet supplied for the amenity block. The amenity block was a simple 150mm Slab on compacted hardcore. With this prep done, my wife, (the now only breadwinner for the next 8 weeks), was due on site, for a baptism of fire..... To be fair Saturday and Sunday consisted of me and Mandy getting the mesh in place and getting the post support for the extended roof of the cabins dug, tying the mesh, getting the post support brackets ready. and some land clearing/ hole digging for the Poly tunnel. Monday is concrete day..... The plan was simple. the truck would reverse up to each cabin, drop around 5 Cube in the cabin, whilst I'm levelling, then the remainder would go into the amenity block. we would float this, and then when the truck came back pour the second cabin, finish the amenity block, and whilst waiting for the truck to come back get this floated off. the last load would be the treatment plant (this would be using the loader bucket) and leave a little for the poly tunnel.. easy 15cube, no problem.. It didn't work this way, Mandy, who is game for anything, but being an engineer needs to know what she is doing. She has never laid a slab.. didn't matter, because I was going to do it, no problem. she was there as a go for, and edge trowel-er (I must point out, I knew that the surface finish wasn't important, as its being covered with insulation and membrane - but) The wagon turned up around 10, after a 30 min trip to site, the day was damp, with slight rain, not overly hot, the driver would not drive on to the earth next to the cabins. So I had to use the loader. (an old Ford 550) the first half bucket was solid, I could tell by the colour, there was a lot of cement in the mix, I told him to add water, lots of water, but he didn't have "loads" so the best we got as a stiff slump, I loaded as fast as I could, and Mandy was trying her best to rake / shovel this level, and she was doing a great job, but she didn't know what she was doing, and it was hard work. I thought the concrete was wetter than it was. after about and hour we had the concrete out and some in the amenity block, but it was far from level, and starting to go off. I had to use the loader to level some more, than then used my beams to get it flat. This was hard, and the bull float wasn't bringing up a lot of cream..... I asked for a wetter mix for the second drop and asked for 2 hours to get set. I got the slab flat and fairly good, but not great. Whilst Mandy was teaching herself to drive the digger, (she wasn't having round 2 with the rake). Round two was worse, the mix although a little wetter, was setting faster. Mandy put the first few loads into the amenity block and I levelled this, then started on cabin 2, it was a real graft. Again the loader was used to move the setting concrete, there was some concrete left, so this went into the treatment plant pit. With the running around the site, cabin 2 slab was far from finished and I had to resort to putting water on top to help. Not my best day. I get the slab level., but floating was not producing a smooth mirror like finish. We also had to set in the post support into the 4 shuttered blocks. and had around 3/4 of a bucket left in the loader. We rounded the day off with setting the posts in the poly tunnel. We got cleaned up around 18.00. The amenity block and 2 cabins were flat and floated, but not fantastic (hence no photos). the treatment plant had around 1 cube of concrete and the 14 posts were set. 13Cube of concrete, and Mandy politely informed me, she was never concreting again.... Tuesday, we needed to finish off the treatment plant. but couldn't get concrete until late afternoon. The morning we started on the poly tunnel, but decided that we needed more concrete, so created a shutter to link all the posts with a plinth. The 3rd Batch of concrete was the worse, we did about 9 loads with the bucket and it was setting again. we left a full bucket for the poly tunnel, levelled the concrete around the treatment plant. (the driver informed me, that I probably had got more than 2 cube, as there was some in the mixer when he loaded mine, so that explains it going off real quick then. Anyway. we persevered, were still married and talking to each other, and we achieved the goals..... The future house slab pour will need more people, a different concrete company, and a solution that doesn't need my digger, PUMPS are not common this far north, thinking cap on. thanks for reading.