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Klover pellet swallower!


recoveringbuilder

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Tonight we have moved in to the house, it’s not what my idea of moving in would be there’s stuff everywhere and still no staircase as we await it’s arrival sometime in the next few days, but we have a bed a sofa and a fully functioning kitchen and toilets hopefully I’ll get sorted out before Xmas! The move today had to happen as we spent a sleepless night last night in the caravan with minus whatever degrees and the gas stopped functioning properly, I’m told it doesn’t freeze but stops doing what it’s meant to so the decision was made to just move in.

our other problem just now is the pellet stove, that’s a fortnight it’s been on and has used half a ton of pellets, the installer having been very good at the beginning suddenly more or less left us to it in terms of how to operate it most economically and didn’t install the controller saying we’d need to get our spark to put it in and we’ve not been able to pin him down as he’s so busy, I’m hoping @Declan52 is going to read this and come back to me with some advice on operating, we had the stove set at 70 degrees which was what the installer left it at but it just kept on burning up more and more pellets very rarely going off, we decided to lower it to 60 but although this saved on pellets the water wasn’t hot enough for a bath. We haven’t been heating the house to a great heat only 16 degrees with the ufh but tonight we had to up it and turn the radiators on upstairs as there seemed to be cold coming down into the ground floor from the mezz, don’t get me wrong I’m warm enough but I’m worrying about the cost of the pellets as we could end up using a ton a month at this rate!

Any advise gratefully received!

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No further forward, we spoke to installer over the phone who went through various things and explained the lk 160 controller and the part it plays opening and closing motorised valve when required so we thought we’d give it another go but no still no good, temperature at the manifold barely reaches 35 so the room stats never get to their required temperature, the stove does heat the water and then cut off but there is no dhw, the other thing we’ve noticed is that when we turn off the hot tap the tank makes a funny vibration noise, any ideas anyone, I’ve texted installer tonight but so far no reply @Nickfromwaleswondering if you have any words of wisdom 

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Is there a thermostat on the thermal store? if so what temperature does it read?

 

These things are usually a big thermal store with a heat exchange coil for DHW so I can't see how it is possible to not have hot water if the tank is hot.  And if the tank is not hot yet the stove has shut down, then something is wrong.

 

Can we see some pictures.

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Stove is sitting at 78degrees and has switched itself off but as you can see the water in the tank is only 19.5degrees and this is with the ufh switched off don’t know what other pictures would helpimage.thumb.jpg.0f36166f104bfed0eca135da1948cb1f.jpgimage.thumb.jpg.15dd24d8bbc028c7078519d82e3c5de5.jpgimage.thumb.jpg.7abdc5fb40d8da943da6751741872bad.jpgimage.thumb.jpg.6ec66c6ef48671659ed711da5470cc97.jpg

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Blending valves set incorrectly? What temperature is the thermal store at? 

 

You are going to have to post some photos for people to really help I think. Assume this is the controller? 

 

 

 

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Looks a bit like mission control there ..

 

Very odd piping of the mixing valves - where do the pipes that go up and over go to ..? Is that the UFH..??

 

 

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Cover is off as hubby was working the valve manually when the stove got to temperature in case it wasn’t working, he has been trying everything today from 8.30 this morning and still at it, there is some gurgling at the pipe coming to the auto bypass valve??

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Any chance of a couple of additional photos ..??

 

one of what’s behind the pump (blue arrow) and a close up of the label on the brass unit with the red arrow..? Think it’s a load valve but not sure. B8D8542C-6FD7-4554-A247-E1D356BEB465.thumb.jpeg.8a454cc0a92aaf1b09586dd05d7acd54.jpeg

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That’s weird.

 

That unit is a Thermovar or a load valve. Normally they go between the tank and the stove, making the return temperature of the water to the stove higher so it doesn’t chill the boiler with a cold return. 

 

In that picture it looks like it’s in the same flow as the UFH and rad feed which also has a blending valve on it .... 

 

Not wanting to guess at this but I think they have the load valves set up wrong. The two blenders on the TS at the top are very odd as I’m assuming they either feed UFH or something else ..? Or does the UFH and rad circuit all go up the side through the one pump ..??

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And he needs to come back and re-install that zone valve marked with the yellow arrow as fitting them upside down is a no-no....

 

1E807B68-97C9-4C4C-BA77-E10F3122AB21.thumb.jpeg.d0fce56922d3365ece523ed6e637a6c1.jpeg

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8 minutes ago, PeterW said:

And he needs to come back and re-install that zone valve marked with the yellow arrow as fitting them upside down is a no-no....

 

1E807B68-97C9-4C4C-BA77-E10F3122AB21.thumb.jpeg.d0fce56922d3365ece523ed6e637a6c1.jpeg

 

Looks to me like the cable's not long enough  (and taut?) hence it being fitted like that.

 

Also is there a shroud missing off of the pump connector?

Edited by Onoff
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3 minutes ago, Onoff said:

 

Looks to me like the cable's not long enough  (and taut?) hence it being fitted like that.

 

Don’t give a flying fc&k to be honest, you don’t fit zone valves upside down ..!! Fit a box on the ceiling and put a sodding join in it..!!

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Right @Christine Walker It looks like the boiler load valve is on the left - arrowed green. 

 

If hubby opens the red butterfly valve it will bypass the load valve and the tank will draw from the bottom assuming the zone valve (with no cover)  is open. 

 

Any chance of a photo of the tank as a whole ..?? Bottom connections too please ..?

 

I think the load valve underneath the UFH blender is there to let hot water from the boiler go straight to the UFH/rads when the tank is cold as it will pull the heat out of the top otherwise. 

 

Still no no idea why the blenders are set up as a pair like that tho..! Have you got a design schematic ..??

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Next one ... 

 

automatic air vent has a closed valve below it .. if there is air in that system it can’t get out .. may be causing air locking 

 

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1 minute ago, PeterW said:

automatic air vent has a closed valve below it .. if there is air in that system it can’t get out .. may be causing air locking 

 

 

I know where you've seen that before! Christine's may be easier to get to ;)

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Just now, newhome said:

 

I know where you've seen that before! Christine's may be easier to get to ;)

 

Yes but yours is designed to be closed apparently due to stagnating temperatures ..!! That’s just a sodding AAV..!!

 

 

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