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Lightweight side gate: metal frame design suitable for push button lock


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I need to make a gate for what I hope will be a reasonably secure area in our outhouse. That means a metal frame.

The frame will carry some lightweight cladding - 

 

The question is what's a reasonable spec for the metal used in the frame ?

30mm square section tube?, Is that too heavy?

 

Here's a couple of screen-grabs of a design that I'd like to follow. (from TikTok)

 

Screenshot2024-06-12111508.jpg.2a3b5e37b11df4283c226b979755b1a1.jpgdoor.thumb.jpg.deb82dc53e85089671953981f4919d5f.jpg

 

What do you think? 25mm, square section enough ? 

 

 

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I would go 30mm thin wall, 1.5mm ish for stiffness. You won’t be having high compressive or tension loads so no need for thicker wall thicknesses. 

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As mark said, it’s the wall thickness that will decide the weight 

25 x25 x5mm. Will be heavier than 30x30x1mm wall thickness 

have a think how it’s being welded this might guide you choice of wall thickness. 
1.5mm isn’t a bad place to start. 
 

remember we have seen your welding previously. 😂😂😂

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6 hours ago, Russell griffiths said:

....

remember we have seen your welding previously. 😂😂😂

 

Everybody's got to start somewhere... But just to spite you Mr. Griffiths, I'm going to weld it all myself. So there. 

 

Harrumph.

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