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Warm Water Coming From CWS Tank Overflow Pipe


Onoff

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It never rains but.....xD

 

For no apparent reason just now the overflow pipe coming out of the eaves started pouring water, not a drop but a constant pouring also it was WARM. Figuring either header tank or CWS tank (25gal) I went up into the loft to have a look. Access is a biatch and then some. All put in by Frodo or someone of similar stature. I have to balance on a partially opened set of steps and squeeze my chest and shoulders up between the pipes to the CWS and header tanks. No room to move and a serious risk of falling off the steps / bringing the whole lot down as its on 3 bits of 4"x2" nailed to the rafters up in the apex of the roof.

 

This is a sketch I did based on a scruffier fag packet one there originally. I've added, a good while back, x2 28mm 2-port valves below the 3-way so I can zone upstairs and downstairs. Works a treat. Pretty sure nothing to do with that.

 

oflow

 

It was the CWS tank overflowing BUT the ball valve on the mains in was shut. 

 

On the tank I have:

 

- 1) Mains in at the top via a ball valve

 

-  2) Cold out to the bottom of the hot water cylinder - the thick blue pipe I've just drawn on

-  3) Cold out dedicated to the shower pump

-  4) Cold out to the bath

 

The cold out to the bottom of the hot water cylinder was warm/hot all the way back up to the CWS tank! In that line down to the cylinder I have a 22mm ball valve. I closed that for a few minutes to stop the hot "back feeding". The overflow ceased. I then opened the ball valve again and everything seems to have settled down.

 

Any suggestions as to what is happening here? Do I turn down the Pump (set on 3 btw)? Or is it to do with the balancing valve do you think?

 

Cheers

 

EDIT: If it's of any bearing and I suspect it may be we were filling up a paddling pool on the patio. Cheating I'd slipped a length of flexible cable duct over the kitchen mixer tap and turned on the hot tap and mains cold fully. Is it that I'd emptied the hot water cylinder or something. Still not sure of the mechanics of it all!

Edited by Onoff
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How was the water being heated at the time? immersion of boiler?


 

If immersion, probably the thermostat failed, water boiling and venting out the expansion pipe.


 

If the boiler, heat exchange coil perforated. If the heating header tank is higher than the CW header tank, the slightly higher head would over fill the CW header tank.


 

Is the hot water running clear or is it dirty? contaminated by the CH water)


 

Time so consider knock down and rebuild? there seems to be a lot of "issues" with your house. :ph34r:



 

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7 minutes ago, ProDave said:

How was the water being heated at the time? immersion of boiler?


 

If immersion, probably the thermostat failed, water boiling and venting out the expansion pipe.


 

If the boiler, heat exchange coil perforated. If the heating header tank is higher than the CW header tank, the slightly higher head would over fill the CW header tank.


 

 

Is the hot water funning clear or is it dirty? contaminated by the CH water)


 

Time so consider knock down and rebuild? there seems to be a lot of "issues" with your house. :ph34r:


 

 

Heated by the boiler which is oil.

 

Immersion in the hot water cylinder is not connected / used.

 

Header and CWS tanks sitting on the same level, dodgy wooden platform

 

Hot water is running clear. I did wonder if the coil in the cylinder had split? Or maybe it's the cylinder stat.....

 

Knock, down and rebuild? Wife won't have it.

Edited by Onoff
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Well if water is flowing out, it must be also flowing in somewhere, so which if either header tank is re filling?

 

Another possibility: A thermal mixer on say a shower failed and back feeding mains cold water into the hot water system?
 

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Quote

On the tank I have:

 

- 1) Mains in at the top via a ball valve

-  2) Cold out to the bottom of the hot water cylinder - the thick blue pipe I've just drawn on

-  3) Cold out dedicated to the shower pump

-  4) Cold out to the bath

 

If the CWS tank is filling with hot water then one of the pipes that is meant to send cold out will be warm, indicating the source of the problem.

 

Failing that turn off or block them all until the overflowing stops.  If the tank isn't very deep you can reach in and put a thumb over each in turn or perhaps even feel where the hot water is coming from. As ProDave said... It's very common for corrosion in hot water tanks to cause a hole allowing water to flow from one side to the other. Ditto the shower mixer problem.

 

 

 

Edited by Temp
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Putting a pipe onto the kitchen mixer tap (high pressure cold low pressure hot ) will have caused a back flow up into the hot water cylinder and up into the cold feed tank and then to overflow 

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On ‎8‎/‎26‎/‎2016 at 18:46, Onoff said:

EDIT: If it's of any bearing and I suspect it may be we were filling up a paddling pool on the patio. Cheating I'd slipped a length of flexible cable duct over the kitchen mixer tap and turned on the hot tap and mains cold fully. Is it that I'd emptied the hot water cylinder or something. Still not sure of the mechanics of it all!

 

So the overflow stopped on it's own sometime later or is it still overflowing today? 

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The cws overflow was verily pi$$ing out warm 'ish water. I shut the ball valve in the feed from the cws tank to the bottom of the cylinder for maybe a minute. The overflow stopped. There was some gurgling in the cylinder and it all settled down. Been fine since.

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1 hour ago, Nickfromwales said:

Are we deffo talking about the CWS ( cold feed to the hot cylinder ) and not the much smaller F&E ( feed and expansion for the central heating ) ?

 

100% the CWS tank, NOT the little one that tops up the CH etc.

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1 hour ago, MikeSharp01 said:

How hot is is it getting? Long shot but - Its not the sun (general hot weather) heating the inlet water to the tank some how?

 

 

Definitely not the sun.

 

The 22mm pipe that comes down from the CWS tank into the cylinder was quite hot and feeding back into the bottom of the CWS tank. It was mixing with the mass of cold and overflowing thus what was coming out of the overflow was warm. The CWS tank ball valve was closed.

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Drain down the central heating with the cold mains feed to both tanks turned off ( float valves ). If the CWS empties over a couple of hours also then it's a perforated coil. You need to be draining at a point that ensures the cylinder coil is getting drained, ideally, as that will give a faster indication. 

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1 hour ago, Nickfromwales said:

Drain down the central heating with the cold mains feed to both tanks turned off ( float valves ). If the CWS empties over a couple of hours also then it's a perforated coil. You need to be draining at a point that ensures the cylinder coil is getting drained, ideally, as that will give a faster indication. 

 

Thanks (as usual). 

 

One oddity that may have some bearing and point towards a breach in the coil is that every now and then the CH makes a gurgling noise almost as if it's suddenly lost water / has air in and is filling up. You can actually hear water running in the pipes. Then it rights itself. Whether this coincides with the CWS overflowing I couldn't really say.

 

Maybe the time has come to carefully think about a new cylinder, whether to go to a UVC etc.

 

Assume they're OK coupled with an oil boiler?

 

I assume I can keep the CH "unvented" and just have just the  hot water at mains pressure?

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36 minutes ago, ProDave said:

But finish one job before you start yet another. :ph34r:

 

This might be one I have to fit in! xD

 

Tried isolating the feeds to the ballcocks on the header & cws tanks, wouldn't budge! Brass stopcocks on both.

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Can only get a picture from below. Access is be squeezing up between the 15mm mains to the header and the 22mm out to the bath. As this is less than my shoulder's width it's one arm up first etc. Tight back to front on the chest too. All whilst standing on steps. Believe it or not I DO know where all the pipes go! One day this will hopefully be a distant memory:

 

 

Sam_2852a

 

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  • 1 month later...

Could a faulty 3 port valve have caused the problem in the OP I wonder.....

 

Looking at the diagram above, if hot was letting by the 3 port it would have maybe been heating the water in the cylinder constantly rather than just when the cylinder stat called for it?

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