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Concrete floor insulation


Kacha

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11 hours ago, Roger440 said:

 the odd chipped corner.

If you are staggering overlaps these don't make much difference as they become air pockets. And consider the proportion of area....negligible.

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3 minutes ago, ColdHouse said:

have no idea how much it'll cost.

How long would it take?

X £500/ day

How many skips? X £200  for clean concrete.

L X w X depth in m3. X 1.5 for bulking.

Add £500 sundries.

 

That's just a guide.

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Hmm spec for my retro fit floor is hardcore and sand 160mm. 200mm PIR. 150 concrete. Pipes in the concrete. Tiles likely on top.

 

Sounds like there are options to cut 50mm off the concrete at least. So useful post. The 200mm was me insisting on exceeding BR, architect and contractor not keen.

 

I have a QS cost for rates of digging I can try and find if useful.

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1 hour ago, Wil said:

it’s 125mm concrete and much more hardcore/ blinding:

OK. what thickness might help you practically?

 

This is a house so nobody is going to break the floor. The weakest layer is of course the insulation. After that the loads are very well spread over the stone below.

 

If the hardcore is good quality , ie not a heap of old bricks, then that can be reduced in thickness. Likewise the sand. The sand is  there for adjusting the level so there might be none above the highest point in the stone.  

so i am suggesting 100mm concrete, on 150  PIR, on 150 of stone and sand (total).  that is still 400mm which is a lot to dig out, but a lot less than 500.

IFFFFF you do it to a high standard of level control and compaction.

 

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Realistically, every little helps. That’s a useful breakdown, thank you- I’ll discuss with the contractor who’s bidding. A couple of questions if I may?

 

In my spec above it looks like there’s a vapour layer over the insulation with a damp membrane/ radon barrier under. Is this second barrier necessary? I was imagining pinning the UFH pipe to the insulation direct with the concrete and reinforcement poured directly on top (or even follow the spec and tie to the rebar). 

 

Does 100mm concrete differ from 100mm screed poured?

 

 

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You only need one layer of plastic. Choose a radon spec and it does the dampness thing too.

You need an extra  plastic layer on top of the pir as it stops concrete or grout from running into gaps and floating it. I've seen it and isn't fun.

Screed or concrete. Either will do.

BUT I would say put a thin concrete screed down for the pir to sit on, and then 60mm pumped screed goes on top with the ufh in it.

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This is becoming non standard but then so is ( to me) having insulation straight on stone.

 

So I'm going to say, stone as thick as you like...but at least 100, laid really flat and with 0 to 10mm max sand blinding but zero if you can.

Dpm, to radon spec if necessary.

 

Then a concrete screed about 75mm, hand tamped and nicely level. A light mesh (A142) would be a nice touch. Shop around.

 

150mm insulation

Dpm, taped,  any spec as it is only to close the joints.

Ufh pipes pegged to the pir.

60mm pumped screed.

 

I like the level control in this, so the thicknesses are controlled. Plus having the lower screed keeps it all clean and the pir laid solid.

 

BUT it depends who is doing it.

 

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On 31/10/2024 at 08:51, IGP said:

Might be worth taking a look at 

 

 

to see how they did underfloor heating as well. About 5 mins in. 

 

This is really interesting, I’m doing a similar refurb but cannot dig out the ground floor. This guy isn’t either and adding no insulation at all and yet reckons his heating bills are £80 a month?

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On 15/11/2024 at 11:56, IGP said:

It looks like he’s gone for what he’s losing in actual heat loss, making up (and possibly more) with efficiency of the system. 

I saw this video and thought it was surprising he didn't go with extra floor insulation. But I take it he installed this some time ago and we can now see the data for the past year? COP 4.9 292 days of data. Winter is coming so might take a small dip. That's without floor insulation, sooo that's interesting. Future thoughts abound for my 1960s ground floor flat with concrete floor :) 

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Thought might be worth adding to this since we are renovating a 1950s house and digging out the floors to add UFH...

 

Our buildup is:
150mm MOT

sand blinding

DPM

170mm PIR

Plastic sheet

75mm reinforced screed with UFH at 150mm

Total dig out was around 425mm. You need to be careful you don't undermine the foundations and also fill it back in as soon as reasonably possible.


If you're digging out the floors it's worth thinking about any cabling or drains you may need to put in - we've put a 40mm waste pipe for cabling to the kitchen island and also had to fit the shower drain run prior to the floor buildup.

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On 17/11/2024 at 21:37, keyser said:

I saw this video and thought it was surprising he didn't go with extra floor insulation. But I take it he installed this some time ago and we can now see the data for the past year? COP 4.9 292 days of data. Winter is coming so might take a small dip. That's without floor insulation, sooo that's interesting. Future thoughts abound for my 1960s ground floor flat with concrete floor :) 

 

Indeed.

 

Good info, as ive zero intention of digging up my floor to install insulation. Based on my calcs, it will never pay for itself while im alive. If i achieved something like this, it pushes payback even further into the future.

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