Concrete floor insulation

[saveasteading]

11 hours ago, Roger440 said:

 the odd chipped corner.

If you are staggering overlaps these don't make much difference as they become air pockets. And consider the proportion of area....negligible.

[ColdHouse]

@Kacha , have you had any quotes yet for how much it'll cost to dig up the existing floor?
I'd like to do the same with my house (1990's, ~65m2 ground floor area) as you're planning, but have no idea how much it'll cost.

[saveasteading]

3 minutes ago, ColdHouse said:

have no idea how much it'll cost.

How long would it take?

X £500/ day

How many skips? X £200  for clean concrete.

L X w X depth in m3. X 1.5 for bulking.

Add £500 sundries.

 

That's just a guide.

[Wil]

Hmm spec for my retro fit floor is hardcore and sand 160mm. 200mm PIR. 150 concrete. Pipes in the concrete. Tiles likely on top.

 

Sounds like there are options to cut 50mm off the concrete at least. So useful post. The 200mm was me insisting on exceeding BR, architect and contractor not keen.

 

I have a QS cost for rates of digging I can try and find if useful.

[saveasteading]

20 minutes ago, Wil said:

. 150 concrete

150 pir is the  pragmatic choice, even 100 if it helps a lot.

100mm concrete is plenty. You can drive forklifts on 150 if the hardcore is good.

[Wil]

I lied- here’s the spec- it’s 125mm concrete and much more hardcore/ blinding:

 

 

[saveasteading]

1 hour ago, Wil said:

it’s 125mm concrete and much more hardcore/ blinding:

OK. what thickness might help you practically?

 

This is a house so nobody is going to break the floor. The weakest layer is of course the insulation. After that the loads are very well spread over the stone below.

 

If the hardcore is good quality , ie not a heap of old bricks, then that can be reduced in thickness. Likewise the sand. The sand is  there for adjusting the level so there might be none above the highest point in the stone.  

so i am suggesting 100mm concrete, on 150  PIR, on 150 of stone and sand (total).  that is still 400mm which is a lot to dig out, but a lot less than 500.

IFFFFF you do it to a high standard of level control and compaction.

 

[Wil]

Realistically, every little helps. That’s a useful breakdown, thank you- I’ll discuss with the contractor who’s bidding. A couple of questions if I may?

 

In my spec above it looks like there’s a vapour layer over the insulation with a damp membrane/ radon barrier under. Is this second barrier necessary? I was imagining pinning the UFH pipe to the insulation direct with the concrete and reinforcement poured directly on top (or even follow the spec and tie to the rebar). 

 

Does 100mm concrete differ from 100mm screed poured?

 

 

[saveasteading]

You only need one layer of plastic. Choose a radon spec and it does the dampness thing too.

You need an extra  plastic layer on top of the pir as it stops concrete or grout from running into gaps and floating it. I've seen it and isn't fun.

Screed or concrete. Either will do.

BUT I would say put a thin concrete screed down for the pir to sit on, and then 60mm pumped screed goes on top with the ufh in it.

[Wil]

So that would be 100ish hardcore, sand, concrete(how much?), 150mm insulation, plastic membrane, 60mm screed with UFH pipes?

[saveasteading]

This is becoming non standard but then so is ( to me) having insulation straight on stone.

 

So I'm going to say, stone as thick as you like...but at least 100, laid really flat and with 0 to 10mm max sand blinding but zero if you can.

Dpm, to radon spec if necessary.

 

Then a concrete screed about 75mm, hand tamped and nicely level. A light mesh (A142) would be a nice touch. Shop around.

 

150mm insulation

Dpm, taped,  any spec as it is only to close the joints.

Ufh pipes pegged to the pir.

60mm pumped screed.

 

I like the level control in this, so the thicknesses are controlled. Plus having the lower screed keeps it all clean and the pir laid solid.

 

BUT it depends who is doing it.

 

[Wil]

Thank you for the advice, much appreciated. I’ll discuss with the contractor tomorrow if they can give assurance on the quality control.

[ColdHouse]

On 11/11/2024 at 16:23, Wil said:

I have a QS cost for rates of digging I can try and find if useful.

If you could, that'd be very helpful. Thank you 👍

[Clark Kent]

On 31/10/2024 at 08:51, IGP said:

Might be worth taking a look at 

 

 

to see how they did underfloor heating as well. About 5 mins in. 

 

This is really interesting, I’m doing a similar refurb but cannot dig out the ground floor. This guy isn’t either and adding no insulation at all and yet reckons his heating bills are £80 a month?

[IGP]

10 minutes ago, Clark Kent said:

This is really interesting, I’m doing a similar refurb but cannot dig out the ground floor. This guy isn’t either and adding no insulation at all and yet reckons his heating bills are £80 a month?

The system is visible on https://heatpumpmonitor.org/system/view?id=139 so make of it what you will but it looks impressive to me. 

[IGP]

It looks like he’s gone for what he’s losing in actual heat loss, making up (and possibly more) with efficiency of the system. 

[keyser]

On 15/11/2024 at 11:56, IGP said:

It looks like he’s gone for what he’s losing in actual heat loss, making up (and possibly more) with efficiency of the system. 

I saw this video and thought it was surprising he didn't go with extra floor insulation. But I take it he installed this some time ago and we can now see the data for the past year? COP 4.9 292 days of data. Winter is coming so might take a small dip. That's without floor insulation, sooo that's interesting. Future thoughts abound for my 1960s ground floor flat with concrete floor  

[alfaTom]

Thought might be worth adding to this since we are renovating a 1950s house and digging out the floors to add UFH...

 

Our buildup is:
150mm MOT

sand blinding

DPM

170mm PIR

Plastic sheet

75mm reinforced screed with UFH at 150mm

Total dig out was around 425mm. You need to be careful you don't undermine the foundations and also fill it back in as soon as reasonably possible.

If you're digging out the floors it's worth thinking about any cabling or drains you may need to put in - we've put a 40mm waste pipe for cabling to the kitchen island and also had to fit the shower drain run prior to the floor buildup.

[Roger440]

On 17/11/2024 at 21:37, keyser said:

I saw this video and thought it was surprising he didn't go with extra floor insulation. But I take it he installed this some time ago and we can now see the data for the past year? COP 4.9 292 days of data. Winter is coming so might take a small dip. That's without floor insulation, sooo that's interesting. Future thoughts abound for my 1960s ground floor flat with concrete floor  

 

Indeed.

 

Good info, as ive zero intention of digging up my floor to install insulation. Based on my calcs, it will never pay for itself while im alive. If i achieved something like this, it pushes payback even further into the future.

[keyser]

18 hours ago, Roger440 said:

Good info, as ive zero intention of digging up my floor to install insulation. Based on my calcs, it will never pay for itself while im alive. If i achieved something like this, it pushes payback even further into the future.

In my case I'm not sure I'm living in my 'forever home' and may sell it in around 10 years, so I'm still weighing up options - plus I'm around 3 years away from any future project.

 

The way I see it is this (check my logic!): I'm on gas and currently using 6500kw for heating and hot water, so for heating alone lets say 80% 5200kw, using a gas boiler at 90% efficiency we can take off 10% if we want 1:1 energy usage vs heat usage (this may be where the logic falls apart :)) 4680kw of heating energy required per year.

 

If I install insulation that number goes down. The general rule sounds like 'install as much as possible'.

 

To get maximum SCOP you need massive radiators. OR if going UHF route you need 200mm of insulation from the ground floor or a lot of the heat will go into the ground. But what percent? 99% in the ground 1% in the flat (unlikely).

 

Is it also possible to install UFH with substandard insulation, get an amazing SPOC but still be paying the price of not having enough insulation? by how much?

 

Then there is also the air tightness and possible MVHR factor which I also like the idea of.

Edited November 22, 2024 by keyser

[Roger440]

How much? Just use the Jeremy spreadsheet on here. Will give you a good indication..

 

I did. Ill be dead before i reach any kind of payback to digging up the floor.

 

Perfection is nice, how ever, some pragmatisim is required unless you dont have bedgetry contraints.

 

If you think you will sell in 10 years, dont even bother doing the calcs. You wont reach payback in that time.

[Kacha]

On 06/11/2024 at 10:11, ColdHouse said:

@Kacha , have you had any quotes yet for how much it'll cost to dig up the existing floor?
I'd like to do the same with my house (1990's, ~65m2 ground floor area) as you're planning, but have no idea how much it'll cost.

Hello. Apologies for the delayed response. We have a quote of £3,950 to dig up to 460mm.

 

Have you received any quotes yet?

[Kacha]

 

Hello. I hope all is well.

Update - the house has been stripped (well except for the wallpaper which we are tackling this weekend 😩 ), we have also gotten our drawings back from the structural engineers plus we had our first visit from building control today - it went well. The electrician starts work on the rewiring on Monday, and the plumber is in the following week - first fix.
We also dug a trial pit and are well above the footing and/or foundation.

Question - I have received two different quotes with material lists to reinstate the concrete floor. What are your thoughts on each one?

First Quote - 520mm dig out
MOT Type 1 - 100mm
Sand 50mm
Dpm
Concrete 100mm
Celotex PIR 200mm
UFH pipes
Screed 70mm

Second Quote - 495mm dig out
Hardcore compacted - 100mm
Sand blinding 20mm
Dpm 1200 gage
Concrete base C35 100mm
Dam 1200 gage
Celotex PIR 200mm
UFH pipes
Sand and cement reinforced fibre screed 75mm

Thanks!

 

 

Edited February 10 by Kacha

[Kacha]

On 21/11/2024 at 16:56, alfaTom said:

Thought might be worth adding to this since we are renovating a 1950s house and digging out the floors to add UFH...

 

Our buildup is:
150mm MOT

sand blinding

DPM

170mm PIR

Plastic sheet

75mm reinforced screed with UFH at 150mm

Total dig out was around 425mm. You need to be careful you don't undermine the foundations and also fill it back in as soon as reasonably possible.

If you're digging out the floors it's worth thinking about any cabling or drains you may need to put in - we've put a 40mm waste pipe for cabling to the kitchen island and also had to fit the shower drain run prior to the floor buildup.

Thanks for this - really useful. I will speak to the electrician regarding the waste pipe for cabling.

[Kacha]

On 21/11/2024 at 16:56, alfaTom said:

Thought might be worth adding to this since we are renovating a 1950s house and digging out the floors to add UFH...

 

Our buildup is:
150mm MOT

sand blinding

DPM

170mm PIR

Plastic sheet

75mm reinforced screed with UFH at 150mm

Total dig out was around 425mm. You need to be careful you don't undermine the foundations and also fill it back in as soon as reasonably possible.

If you're digging out the floors it's worth thinking about any cabling or drains you may need to put in - we've put a 40mm waste pipe for cabling to the kitchen island and also had to fit the shower drain run prior to the floor buildup.

 

Hi - quick question, do you know how deep your foundations were/are?