
fezster
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Everything posted by fezster
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I have a 32mm mdpe incoming. Static pressure can be between 3.5 and 6 bar, depending on time of day. Did a small test today. My PRV is after my water softener. With the shower running (approx 20 l/min), dynamic pressure is 2.5 bar. I bypassed my softener - given everything discussed above, I expected the dynamic pressure to increase, albeit slightly. It didn't budge. So a little confused, as there's no way a softener can't have some pressure loss across it.
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Can you explain what this means? A PRV is pretty basic in it's operation - a spring loaded diaphram controlled valve. The force of the spring maintains the outlet pressure, regardless of inlet pressure. Maybe if you could provide an example of a dynamic pressure PRV vs a static pressure PRV? The "drop tight" PRV's guarantee that as well as controlling dynamic pressure, they will not allow the static pressure to creep up under no-flow conditions. That's the only difference I'm aware of. Yes, you are correct. I'd definitely gotten myself confused with my own setup. This video here clearly explains the difference in pressure with varying pipe sizes: https://practical.engineering/blog/2021/4/6/flow-and-pressure-in-pipes-explained What I would say, though, for the example of the water softener and a PRV either side is that this would only be beneficial if the dynamic pressure is higher than whatever you would set your PRV to. In my case, as the dynamic pressure is already under 3 bar, a single PRV before or after the softener would maintain anything up to 3 bar. As it happens, my PRV is actually after my softener. Do any domestic dwellings have a dynamic pressure over 3 bar for a flow rate of > 20L/min? Certainly in London, you'd be lucky to get anywhere near that.
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My PRV is "drop tight", so the static pressure won't creep up. I'm not sure what a "dynamic prv" is? Mine is a Reliance 28mm Predator 315i. I do agree with your point that the dynamic pressure may be limited by the incoming supply pipe. What I'm not sure about is whether the dynamic pressure can ever differ anywhere in a pipe run - ie. If you have a 100m pipe with 20l/min flowing through it, then surely the dynamic pressure is the same at any point in that pipe run? If that is true, then having a prv at any point in that pipe run will surely not matter. The pipe run itself has a pressure loss, just as any fitting or water softener has losses, and therefore a prv before or after a fitting/softener shouldn't affect the overall dynamic pressure the pipe run is capable of providing. Not sure if I've explained that very well, but that's how I make sense of it in my head.
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I'm not an expert, so happy to be corrected. However, I have done a lot of reading on this topic and my testing on my own setup as well seems to suggest (to me!) what I described above. As an example. My incoming static pressure is up to 5 bar during off peak. Measured using a gauge at an outside tap. My prv (with gauge) is set to 3 bar. If I run a shower (approx 15 to 20 l/min), the gauge drops to 2.5 bar dynamic. If I increase my prv to 4 bar, I still get 2.5 bar dynamic. If the pressure loss was downstream only, I'd have expected the prv to have a fixed drop across it (ie. 0.5 bar). However, my understanding of it may be incorrect. That's what I've posted - to get input from more knowledgeable people.
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The PRV will try and maintain 3 bar regardless. The pressure at any given point in the system with water flowing through it (notwithstanding pressure loss due to change in height), should be the same. So in your example, if there is 0.5 bar pressure loss due to the softener, but the incoming mains can provide 3.5 bar, then the PRV will open to maintain 3 bar downstream of it. It is odd, though, that the manufacturer instructions say otherwise.
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I have a Tapworks AD11. It has 22mm inlets/outlets and I believe they quote >50L/min. Having a dual chamber seems unnecessary to me, given the softener recharges overnight, with no outlets running.
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What is the advantage in doing this? I'm not trying to be facetious here - but based on my understanding, having 2 PRV's like this is pretty pointless, and in fact detrimental because the pressure drop across the PRV itself is significant, so you're compounding that by having two of them. Taking your example of 6 bar incoming (I assume this is static?) with a 5 bar PRV before the water softener. When you open outlets, the dynamic pressure will reduce as the flow rate increases, depending on pipe size. Let's say it drops to 4 bar (which would be significant at > 20 L/min, but for arguments sake). The pressure drop across your water softener takes this down to 3.5 bar. Your second PRV at 3 bar after the water softener would reduce this down to 3 bar. So you have 3 bar going to your outlets at 20 L/min. Now let's remove your 6 bar incoming PRV and replace it with a single 3 bar PRV (remove the PRV after your softener). At 20L/min, your incoming pressure is 4 bar. The 3 bar PRV will reduce this down to 3 bar. You have a 0.5 bar loss through your water softener, but the 3 bar PRV will maintain 3 bar, because you have sufficient pressure behind it to do so. So you have 3 bar going to your outlets at 20 L/min. The end result is the same - except you're not losing additional pressure through a second (unnecessary, highly restrictive) PRV. Of course, the PRV itself, in either scenario, should be as large bore as possible to maintain adequate flow rates.
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Alternative to Caleffi 533118 Monobloc?
fezster replied to Dan F's topic in Boilers & Hot Water Tanks
Yes, this is exactly what I did. Reliance 315i pressure reducing valve. Except I teed my balanced cold in 28mm and upgraded to 28mm in and out of the UVC. I also had a separate 22mm relief valve fitted. The pressure loss across the 28mm PRV is still considerable at higher flow rates, but there's not much you can do about it. -
Alternative to Caleffi 533118 Monobloc?
fezster replied to Dan F's topic in Boilers & Hot Water Tanks
What size is the pipework internally? There are calculators online you can use to try and predict what the pressure drop will be, although it is not entirely easy to predict how this will translate to real world. In general, though, you want to try and have 22mm pipework all the way to shower valves, and with a 32mm incoming mdpe, I went for 28mm pipework between the mains and the PRV (which was also upgraded to 28mm) to the unvented cylinder and out, before reducing to 22mm. -
I'm sure I've read that plastic pipe has less friction, although I don't have reference to where I saw that right now. However, plastic pipe does have a smaller internal diameter than the equivalent copper and the fittings are far more restrictive, so that negates any benefit of less friction.
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Where in the country are you? 70 L/min sounds very optimistic! I am in the SE and my 32mm MDPE has been measured at around 50 L/min off peak, but at any peak time it drops to around 20-25.
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You'd be better off with HW priority. Having HW and CH running at the same time seldom works as you'd expect. The flow temps required by your heating will be lower than that required to fully heat up your cylinder to 60-65 degrees and having both running will mean water is unnecessarily circulating through your HW circuit as the CH slowly ramps up to temperature. Instead, with HW priority, the HW tank is given full power to heat up as quickly as possible, with modern UV cylinders having very fast recovery times. The added advantage being that if your boiler supports it, you can run the CH at lower flow temps (including using weather compensation), whilst still allowing your HW cylinder to utilise maximum flow temps.
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PRV locations options for more pressure
fezster replied to Adam2's topic in Boilers & Hot Water Tanks
This only works if your incoming dynamic pressure (ie. With outlets open, rather than static/no flow) exceeds 3 bar / 3.5 bar. The prv will always maintain the pressure it is set at (but not exceed it). So yes - if you have > 3 bar at your upstairs shower with the shower running, you'll get that extra pressure by having the pressure maintained 2 stories up. Have you measured the dynamic pressure at 2 stories up with outlets open? I'd be surprised if it exceeds 3 bar (though, it's not impossible). -
Generally, it is better to pipe the EV on the return to the boiler. If on the flow, there is a chance of reverse circulation. Also, if you require an external EV, I'd recommend a heat-only boiler - this has no integral pump or EV. This makes future maintenance far easier, as you do not need to open the boiler to change either of these and / or check the EV pressure. You can also size the pump and EV to your requirements.
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@rikakka One easy way of checking if the accumulator is holding water and working is to allow time for it to charge (see if you can hear it filling and/or watch the pressure guage on the inlet to see it slowly rise from dynamic to static pressure), then switch off your main stopcock. You should still have water from your taps until the accumulator depletes.
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An accumulator should be teed into the mains supplying your outlets. I.e. by definition, the mains should branch - one branch to the outlets, the other branch to the accumulator. That's how the accumulator fills and releases it's contents using the same pipe branched from the mains. Have a look again, but it could indeed be a plumbing problem.
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Have you checked the pre-charge with the accumulators empty, using the schrader valve? With 3 bar static, it should be 1.5 bar. You can't check it properly if the accumulator is full of water.
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Heating a HW tank and running CH at the same time is always a compromise. The flow temp required to fully heat a HW tank to 60-65 degrees is 70-75 degrees - this means that whilst the CH is ramping up to temperature, the HW tank may in fact be losing heat to the lower flow temps running through it's coil until the CH circuit has heated up sufficiently. Much preferred is what Intergas refer to as x-plan. This is HW priority with modulating controls to boost the boiler to max temp (eg. 80 degrees) to heat the cylinder up as quickly as possible: https://www.intergasheating.co.uk/consumer/2019/11/05/tech-talk-3/ Most unvented cylinders have a < 30 mins recovery time with ~20KW coils, and some of the more modern high gain cylinders have much larger coils to heat up in half that time. The added advantage is that you can then run much lower flow temps on milder days by using weather compensating controls, whilst still heating your cylinder up adequately.
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This is a composite accumulator, which as far as I can tell, looks identically manufactured to a Stuart Turner Mains Boost: https://www.anglianpumping.com/product/accumulator-tanks/gws-450-litre-composite-accumulator-c2b-450lv
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You have good static pressure, though, so an accumulator would be cheaper and less prone to failure (no expensive pump). You'd still have the weight problem regardless, although a composite tank would be lighter. A 450L composite tank will set you back around £800.
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Just reading up on the E.Sybox and it's a break tank setup, like Nick says. The ~500L tank fills with water and then this is pumped out at up to 6/7 bar, if needed. A nice compact unit if your incoming flow/pressure is totally inadequate. However, pretty certain it will stop functioning once the tank is run dry. Most water companies allow a maximum of 12L/min to be pumped directly from the mains - either way, the E.Sybox doesn't seem to be linked to the mains in any way.
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I think your thinking is on the right lines, but I'd add the following: 1. Overnight (or during day if you have a high static mains all day) the accumulator will equalize with the static mains pressure (eg. 3.5 bar). The volume of water in the accumulator will be dictated by the difference in pre-charge and static mains. 2. When an outlet is running, the dynamic pressure from the mains will drop, depending on the flow rate available and the pipe run to the outlet. Eg. from 3.5 bar to 1.5 bar. 3. The accumulator pressure now exceeds the dynamic pressure, so water will exit the accumulator boosting the dynamic pressure initially to 3.5 bar. This will be a curved graph where initially the boost is much bigger and then slows over time, until eventually the accumulator pressure matches the incoming mains dynamic pressure, and you no longer get any additional flow rate. 4. So in the above, your outlets will gradually decrease from 3.5 bar down to 1.5 bar, depending on the flow rate required and the capacity of water in your accumulator. This should be sufficiently sized to give adequate flow rate for the duration of one or multiple showers.
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That's not right. Boosting dynamic pressure (and therefore flow rate) is precisely what an accumulator does (it accumulates water and releases it as required).
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What's the pre-charge on the vessel? They are usually set to 1.5 bar below the charge pressure. The higher the pre-charge pressure, the less volume of water you'll have in the accumulator. Out of interest, why not set it to 1.5 bar pre-charge/3 bar PRV? This should still give you plenty of dynamic pressure and should increase the volume of water available.
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Will widening my connection to Thames Water make a difference?
fezster replied to hendriQ's topic in General Plumbing
Do you have a water meter? Usually, the pipework on your land belongs to you and is one side of the water meter. I don't quite understand why B and C are Thames Water's responsibility? In answer to your question, you could ask TW to measure the open pipe flow rate at the boundary to get an indication if increasing the remaining pipe size would give any improvement.