Radian Posted April 28, 2023 Share Posted April 28, 2023 I thought some of you might be entertained by something I made earlier. Back in 2015 the original flush valve in our downstairs loo packed up so I replaced with a cable operated one. Unfortunately the push button it came with wouldn't fit in the recess on the side of the cistern so I was faced with a dilemma over how to operate the Bowden cable release that was left dangling down the side of the loo. Inspiration soon came from a visit to a restaurant with a non-contact hand-wash basin tap. This inspired me to design a non-contact electric drive for the new valve. This involved a stepper motor rescued from an old inkjet printer, an adapted controller prototype from a TV show that I'd been commissioned to design and some 3D printed parts. One of these houses a pulsed IR source & sensor in a module that fits where the original flush paddle sat. It's been working reliably ever since - except for the 3D printed parts (PLA) that have slowly been delaminating. Several emergency bodge repairs with odd bits of plastic and hot-melt glue later, I finally got around to redesigning and printing a new integrated bracket today. Old parts dismantled (that's rust not 💩😞 New assembly (printed in green) connected up to bowden release mechanism in situ: Here's hoping we get at least another 8 years out of it! 1 Link to comment Share on other sites More sharing options...
Big Jimbo Posted April 28, 2023 Share Posted April 28, 2023 Bloody love that. Fair play, you smart cookie. Link to comment Share on other sites More sharing options...
ETC Posted April 28, 2023 Share Posted April 28, 2023 Dragon’s Den here you come! Get IPR sorted asap. Link to comment Share on other sites More sharing options...
Radian Posted April 29, 2023 Author Share Posted April 29, 2023 It's more like a case of 'when you've got a hammer, every problem looks like a nail'. If I'd been smarter, I would have just redesigned a mechanical paddle to replace the original that had a hook to lift the syphon. 😆 Link to comment Share on other sites More sharing options...
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