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A couple of years ago, I bought a house heated by a 14kw Ecodan ASHP with a Mitsubishi pre-plumbed cylinder system, that was installed in 2015. It has zone 1 to heat 10 radiators and zone 2 to heat 3 loop wet UFH for the kitchen and utility - also heats DHW. During the colder winter months and late frosts this year, it was clear that the UFH was failing to heat the kitchen/utility floor. The input to zone 1 is physically higher on the low loss header, so if both zone 1 and zone 2 are on at the same time, zone 1 takes the heat, and no heat travels down the low loss header to zone 2. If just zone 2 is on, some heat goes into the zone 2, but much of it travels down the low loss header to the return. This causes the return to be almost as hot as the flow, so the Melcloud reports show the return temperature tracking the flow temperature. When it reaches the peak temperature, it cuts out and flushes with cold water from zone 1. This shows as a sawtooth effect of fast cycling - the cycling is very regular, every 10 minutes. If zone 1 is on by itself, this does not happen - the return remains lower than the flow and there is no cycling (I've attached a melcloud report showing this). The system has been serviced, I've flushed the UFH loops out (via hose - a small amount of muck came out but not much and the flow was OK) and inserted more biocide. I've tried altering the pump speeds. To reduce any flow obstructions, I've removed the flow meters and used blanking plates. I've replaced the Heatmiser UH2 with a standard Ecodan wireless thermostat, and Salus THB23030 actuators. I still have the 10 minute cycling. I have a feeling that the ASHP is too big for the UFH by itself - but not big enough to heat both zone 1 and zone 2 together. I've tried asking UFH and ASHP installers and maintainers, but they look even more baffled than I do and offer no help (with all the green deal stuff, they are too busy installing new systems to bother with maintaining existing ones). I just wondered if anyone had any thoughts or ideas as to anything I could try? Many thanks Eric
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I seem to have what must be a common problem when using underfloor heating with a boiler however I haven’t managed to find a standard solution online. The boiler cycles at a high frequency due to the difference in boiler power compared to what the underfloor heating manifold will accept.Setup (underfloor heating recently added by local plumber) – see image below Worcester Greenstar Highflow 440CDI combi boiler (Central heating power of ~29kW down to ~7.6kW) Radiators upstairs with separate thermostat and actuated valve on the CH flow. Underfloor heating downstairs with separate thermostat and actuated valve on the CH flow. Manifold including recirculation pump and mixer valve to maintain the inlet manifold temperature at ~40C. " class="bbCodeImage LbImage" alt="" data-url="http://<a href="https://ibb.co/0DLwm3M"><img src="https://i.ibb.co/tm6dQ5s/UFH-current.jpg" alt="UFH-current" border="0"></a>" />IssueThe Combi boiler cannot modulate low enough when running the underfloor heating on it’s own therefore it cycles frequently on and off. At a high level, The thermostatic valve on the underfloor heating manifold gets close to the required temperature and throttles flow from the boiler. Boiler flow then bypasses the manifold through the pressure relief circuit and causes the boiler flame to turn off. The flow temperature drops The thermostatic valve on the underfloor heating manifold then starts to open because it’s not getting heat, pulling in cool flow and opening more and more. The boiler restarts when it’s anti cycling timer or temperature limits have been reached and quickly exceeds the underfloor heating thermostatic control valve temperature so the process restarts. If the anti cycle timer is put to it’s minimum of 1 minute, the boiler will run for 1 minute and turn off for one minute (the run time will further reduce when the underfloor heating gets up to temperature). At this frequency the flow temperature remains above the temperature setting of the underfloor heating thermostatic valve so the underfloor is happy.I assume that this boiler operation isn’t efficient and I doubt it’s doing the boiler any favours?When the radiators are operated concurrently with the underfloor heating the CH flow temperature remain stable and the system works nicely.Variables currently available in the system Boiler cycle time or temperature limit, currently 1 minute – If this is increased above 1 minute the underfloor manifold pulls in low temperature water as it cycles and therefore takes a long time to heat up. CH flow temperature, currently 60C – If this is increased it takes a little longer for the boiler to achieve the temperature however an increase of 10C only added 25s to the cycle time (by the time the high temperatures are achieved the boiler is mostly short circuiting around the bypass). Boiler pump speed, currently set to three – Assume a reduction would result in higher temperatures (lower flowrate with the same burner rate?) may also impact on the boiler/radiator operation? Boiler pump operation modes – Don’t know enough Underfloor heating pump speed, currently set to three – Don’t think this will have a significant affect. Underfloor heating thermostatic valve, currently 40C – Increasing this temperature risks overheating the engineered wood flooring. Next steps – help please! Is it a problem to leave the boiler cycling so frequently (1 min on then 1 min off)? Can any of the existing settings be adjusted to help? If current operation is a problem the only significant improvement I can think of is to add thermal mass between the boiler and underfloor heating manifold as follows (see image), any tips on these or is there a better alternative? a. Add pressurised tank (are these referred to as heat banks/or thermal stores?) upstream of the underfloor heating bypass loop. b. Draw the underfloor heating flow through the heat store in the boiler. This is the wild card option and I don’t like it because a connection would need to be made within the boiler (although it is accessible) and there may be an unforeseen impact on the hot water supply. I’ve mentioned it because it wouldn’t require another tank to locate, continually heat or pay for! " class="bbCodeImage LbImage" alt="" data-url="http://<a href="https://ibb.co/bLpkNgq"><img src="https://i.ibb.co/6b6kDRV/UFH-options.jpg" alt="UFH-options" border="0"></a>" />
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I planted up some Mixed Spicy Salad Leaves seeds on Monday evening. The packet said 7-21 days to seedlings, but this was half an hour ago. You could blow me down with a bicycle pump. Ferdinand
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Buildhub member @NSS is doing a cycle marathon in his bedroom (OK, that's an exaggeration; it's in his shed ... maybe) to raise some money for a favoured cause during lockdown. I have my own slightly mad cycling project, amongst several others. I tried to get a local forum going a few years ago, which went exactly nowhere. So I’m trying again with an FB group whilst there are about 5x as many cyclists around ... many going up and down my lane. In adjacent areas great things have been achieved over the last few years, but not here. Yet. But some bugger has bent one of my driveway safety mirrors - very strange, as it is to prevent accidents and me squashing people walking past with my car.