A couple of years ago, I bought a house heated by a 14kw Ecodan ASHP with a Mitsubishi pre-plumbed cylinder system, that was installed in 2015. It has zone 1 to heat 10 radiators and zone 2 to heat 3 loop wet UFH for the kitchen and utility - also heats DHW.
During the colder winter months and late frosts this year, it was clear that the UFH was failing to heat the kitchen/utility floor. The input to zone 1 is physically higher on the low loss header, so if both zone 1 and zone 2 are on at the same time, zone 1 takes the heat, and no heat travels down the low loss header to zone 2.
If just zone 2 is on, some heat goes into the zone 2, but much of it travels down the low loss header to the return. This causes the return to be almost as hot as the flow, so the Melcloud reports show the return temperature tracking the flow temperature. When it reaches the peak temperature, it cuts out and flushes with cold water from zone 1. This shows as a sawtooth effect of fast cycling - the cycling is very regular, every 10 minutes. If zone 1 is on by itself, this does not happen - the return remains lower than the flow and there is no cycling (I've attached a melcloud report showing this).
The system has been serviced, I've flushed the UFH loops out (via hose - a small amount of muck came out but not much and the flow was OK) and inserted more biocide. I've tried altering the pump speeds. To reduce any flow obstructions, I've removed the flow meters and used blanking plates. I've replaced the Heatmiser UH2 with a standard Ecodan wireless thermostat, and Salus THB23030 actuators. I still have the 10 minute cycling.
I have a feeling that the ASHP is too big for the UFH by itself - but not big enough to heat both zone 1 and zone 2 together.
I've tried asking UFH and ASHP installers and maintainers, but they look even more baffled than I do and offer no help (with all the green deal stuff, they are too busy installing new systems to bother with maintaining existing ones). I just wondered if anyone had any thoughts or ideas as to anything I could try?
Many thanks
Eric