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Showing content with the highest reputation on 01/15/19 in Blog Entries

  1. Our design calls for some pocket doors - 6 in total - good for space saving, should look tidy. We decided to go with Eclisse and got them from the ever helpful Alan at Door Supplies Online. We will also get our door sets from him, to match, and he'll supply some matching architrave to finish the pocket doors nicely. Will post photos of the finished doors when we get there (probably September). In the meantime, we needed to install the pocket frames in advance of plaster boarding. It seemed too easy. But I am posting this because we had slight issues understanding how they fitted so hopefully this post will help someone else in the future. Him indoors built them so quickly I didn't even get photos of him putting them together. But he assures me that the instructions were straightforward to follow and they went together well. Top tip - don't throw out the bits of polystyrene that look like packaging. They actually help give it some bracing strength when lifting the whole thing into place (otherwise it bends quite a bit). The You Tube videos are also helpful. Our MBC structural openings were exact (to the mm) so we had allowed a bit too much structural opening (we didn't know how mm perfect they would be). We then had to pack slightly off the stud frame (offcuts of egger board and OSB). And also pack off the floor to ensure the door was fitted at finished floor level. Have allowed 20mm for carpet / underlay upstairs (and tiles to the bathrooms) so should be OK. The frames come in 100mm finished wall depth or 125mm finished wall depth. With 89mm stud walls this does give a bit of a conundrum, assuming 12.5mm plasterboard. We chose 125mm. And then Alan suggested putting ply on the frame as well to make it extra rigid. Also useful for subsequent hanging of pictures / toilet roll holders on finished wall - otherwise fixings might go through and result in scratching the sliding door. What we couldn't understand was that the pocket side of the door had a frame that was 125mm wide. But the bit the door closes on was only 100mm wide. For a short while I doubted the assembling ability of my definitely better half. Thankfully, a call to Alan set that straight. Though I am not sure I have been forgiven yet. There is a timber jamb (125mm wide) that fits over the 100mm section, making the whole thing 125mm wide. Now for the ply. It has been a bit of a juggle. Some need ply and some don't, some need double ply before plasterboard on one side to build out the stud work. And we need to match the ply on each side otherwise the door will be off centre in the total wall depth. Feels like overkill and probably is. But it will be solid! The ply attaches to the door frame itself using little screws (supplied by Eclisse). If you don't put ply on then these little screws fix the plasterboard. This door below has ply on the left hand side to bring the stud wall out to the frame edge. Then it will have ply over the top of that (and the frame) to match the other side. Then plasterboard. Toilet roll holder going on the other side and mirror on this side so will be strong enough for those. From the inside of the en-suite it looks like this, with one layer of ply. So, just plasterboard over the top of this. All the standard (classic) pockets are now fitted. Ply to go on the other 4 still so plenty of late nights in store before the plasterboarders come in. We are rather enjoying this bit though. Allows us to actually contribute to our build in a meaningful way, saves some cash, justifies the circular saw Christmas gift...... The telescopic pocket door is being saved for another day.
    4 points
  2. That's alot of insulation - over 600 bags of the stuff. They cut a load of holes in the MBC vapour layer ply. More holes than we ever imagined. Then they pump the insulation into the holes to fill up the walls (300mm deep) and ceilings (400mm deep). Some of it escapes. Easy to vacuum up though. Then they put the ply discs back in and tape over the holes. They have left us with some patches for areas of the ceiling they can't reach and for any they might have missed. Only found one so far. Sean and his firm - works subcontracted for MBC for alot of the pumped cellulose insulation for them - was fantastic. The house is definitely warmer inside now, and the echo is now deadened. It is so quiet in there. Can't wait to move in........
    3 points
  3. After reading every post on this forum on the subject of sound insulation and in particular Rockwool I wanted to document our experience. Until the delivery arrived and we opened the packets we really didn't know what we were going to be working with. Here is the best description I can give. We ordered the following from Insulation4Less. They told us the lead time was about 4-6 weeks (nationwide shortage) but actually it all came within a week leaving us with a literal mountain of rockwool to store around site. It was wrapped but needed to be lugged into the house out of the rain. Big job. The 50mm deep packs were orginally intended to go in the ceilings where there were lots of pipes to fit around. We chose RWA45 rather than the more expensive Flexi. Having not seen the Flexi I can't give a really accurate comparison. But the RWA45 is flexible and can be pushed into spaces and compressed a little anyway. And it is cheaper. It is not rigid / solid like Celotex (which I had first thought it might be). Here are some open packs. It is pretty easy to cut using an insulation saw like this. https://www.screwfix.com/p/bahco-insulation-saw-22-560mm/7498k But it does shred easily too. Mask and gloves absolutely essential. The 100mm deep stuff looks like this. So although it comes in these "batts" which have a form to them, you can trim to to the size you need. We are trimming almost everything because the 600mm wide batts don't fit into the 560mm gaps between the 600mm centred studs. But there are plenty of places to stuff the offcuts and the puzzle of how to use every offcut as efficiently as possible is keeping us both amused somewhat. We are fitting this into all the stud walls (internal) and the ground floor ceiling. No need for any insulation on the external walls or top floor ceilings as that has been pumped in by MBC (more of that in another blog). Hubby used our MVHR builders straps to fit up a load in the ceiling. He is now using cheap pallet strapping and a staple gun! It is fair to say that we have been doing this sound insulation on and off now for well over a month. It is a big job. Ceilings harder than the walls. Time consuming. A bit (alot) messy. Requires us to ply the walls first (where ply is needed) and then insulate. For the stud walls that don't need ply we will work as quick as we can in the evenings once the the plasterboarders are on site (due next week) filling in behind them as they plasterboard one side. Going to be a busy week. But progress is satisfying and physically working on our build again is fun.
    2 points
  4. At the same time that all the indoors first fix was going on during December, there was plenty going on outside, too. From the perspective of the build, the main event was the slate cladding but the thing that drew by far the most attention was the digging of the pond. I use the term 'pond' loosely, and it has been the subject of great debate, but it is a wildlife pond. Not a swimming pond, not a boating lake, nor a flight pond, which are all alternative suggestions that have been made. It will be a wildlife pond. Let's begin with the simplest thing - a old inspection whiteboard from work and a permanent marker meant that I finally got a sign up to stop all our delivery drivers carrying on down the lane and annoying the farmer. During the design stage, the architect was very keen for us to have the super-trendy (around Dorset, anyway) burnt larch effect cladding, but we really didn't like it at all. Not the colour, but the overall effect, and so when we saw a house with slate hung vertically as a type of cladding, we decided that was the one for us. I persuaded our roofer, Dylan Faber, that this would be a really good job for him to undertake and add another string to his bow. We had originally intended to use Marley vertigo slates, which are designed to be used for that purpose, but it turned out that they aren't used much in the UK and would have to be made to order in France and then shipped over, giving a lead time of somewhere in the region of 8 to 10 weeks. Instead, we used the same slates as are on the roof, but with the Marley trims and accessories, and it all worked out well, particularly as the slates were slightly cheaper than the Marley ones. The brand is SVK. The process is exactly the same as for the main roof - membrane, batten and counterbatten with the slight variation of using copper rivets rather than the hooks that were used on the roof and they're nasty scratchy things that you don't want to lean up against. Here's the first stage of the prep work: Once all the counter batten was up, the slating could start. The team started at the front as this is the most weather exposed area and I was keen to get some protection on it and make the building more water tight. A little later that day: Other than the stairwell section, the whole of the upper floor of the house is now clad with the slate, and a fine bit of work it is. Dylan Faber and team have been a pleasure to work with and I would gladly use them again. The stairwell section will be clad with the stone slip Tier system that's going to cover the ground floor. This gives a nice break to the slate and reduces the visual impact of the upstairs, and this work should be getting underway at the start of February. It's a little later than I had planned, but that's largely due to the lead time to get the materials in as the supplier has stock of every colour apart from the one we're having. Besides the slate and the stone slip, one of the more dramatic features outside is the brise soleil that sits in front of the stairwell window. This is a vertical run of horizontal cedar fins that are held in position on a RAL coated steel frame. The brackets and coach bolts that hold the frame and fins in place had to be done as a first fix item and before the cellulose was blown in. There are 3 sets of brackets, top, middle and bottom, and it's the top and middle ones that take the majority of the weight of the entire structure. The MBC timber frame construction means that there is nothing behind the outer boards and so the positions for the brackets had to be packed out before installation. This meant cutting out a section of the airtight board on the inside, attaching some nice sturdy noggins to the external wall from the inside, then re-sealing the cut out. Clearly, trying to do this once the cellulose had been blown in would be more than tricky. Once packed, the guys from Contrasol Ltd, who are supplying the system came along and first fixed the brackets. Here are the top ones: And here are the centre ones: In due course, once the cladding is complete, the framework will be attached to the brackets and the timber fins fitted. Contrasol have been a really good firm to deal with and the standard of how they approach things has been very professional. Besides working out all the loads for the framework, etc., they also calculate the optimum angles for the fins and the fins themselves are engineered and precision cut. The fins are actually manufactured by Vincent Timber Ltd in Birmingham, and they are things of beauty in their own right. Here are the fins carefully stacked up just after delivery: And here's a close-up of them: Besides the house itself, we've intended from the outset that the garden and field were every bit as important a feature and fundamental to this is the wildlife pond. One could ask what else we would do with such a large plot otherwise, but this has allowed OH to realise a long-held ambition of having what we hope will develop into a fabulous haven for wildlife. Given that, there seemed little point in limiting our ambition at the start so our groundworkers, Keith and Gail, got digging. This started off with me using a couple of cans of line marker paint to give the outline and then Keith scraping off the turf. Next up was scraping off the topsoil so that we could retain that for later use. Here's the outline of the pond, as seen from the scaffolding. Keith had just started digging out the deeper part of the pond when the tracks came off the digger - the first of many times that day. That will teach me to try and save money by hiring kit from the local farmer. This is what he had to contend with multiple times: We finally got there over the course of a few days, and here's the pond with the deeper centre dug out, prior to having these scraped a bit more and given gradients rather than steps. Once things were smoothed off a bit, this is how it ended up. The water you can see coming in is from a land drain that we broke through, which we will leave broken as it's as good a source as any to fill it up. Our attempts to block the other end of the land drain haven't worked so we need to give this another go in due course as we'd really like the water to stay in the pond. Finally, this is to prove that I'm an equal opportunities employer and that ladies can do groundwork as well. And because Gail felt very neglected about not being pictured on the blog when she and Keith have done so much work on the site. This one's for you, Gail! Keith's other act of vandalism work that week was to give the old electricity pole a good shove and get it out of the way once and for all. Most satisfying. Next up on the blog will be more inside work involving vast amounts of plasterboard and rockwool, but that's for another evening. TTFN
    2 points
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