Hi, frequent lurker, first time poster...
We're planning some retrofit work on the 1950s brick house we moved into a couple of years ago. Ten years ago the previous owners spent a lot on upgrades and fitted a quality external insulation system on the walls, along with various other work. The floors though, were left untouched. Current construction is timber floorboards on joists over a crawlspace with dwarf walls. All in good condition but uninsulated.
We are installing an ASHP, and want to go with UFH for the downstairs. For various reasons involving material preferences and low stack heights, we are thinking along the following lines: floorboards removed, windtight membrane laid into the joists holding 100mm hemp batts, then a light OSB deck between the joists holding UFH clipped in biscuit screed, finished flush with the joist tops. Generally it looks like this will do the outputs we need, and we plan to lay structural solid timber back down over the top in most areas. The hallway however is marginal on achieving the required output without pushing flow temperatures higher then I'd like, and so we are thinking about floor tiles. But how to do the structural floor? I've looked at plywood, but it doesn't sit well with me to put a fairly insulating material between the screed and the tiles. I looked at cement boards but the conductivity doesn't seem a lot better. Mortar screed on the other hand is ten times better.... So I had a mad idea. How about laying industrial steel grating (this kind of stuff) over the joists as the structural member, then mortar screeding it flush to give a solid surface for tiling. Great conductivity, very rigid for successful long-lasting tiling. A bit pricy, but it's not a huge area to cover. Obviously I need to check the joists for the dead load increase, but our spans between dwarf walls are short so I think it is probably OK. Any other pros/cons I haven't thought of? Or an obviously better solution I'm missing? I couldn't find any evidence of anyone trying this, which is not necessarily a good sign....
Thanks!
Richard