
wertert
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Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi All It's been a while! Got the retaining walls all built but had some issues with building control which are now sorted. The final concrete pour for the floor slab is happening next week then I can start on the walls. We have decided to go with a cavity wall design for the garage with the retaining wall above making up the outer skin. We will have a 100mm cavity and 4 inch blocks on the inside with ties every 450 centers ( screw in ) I have a question about DPC for the inner skin. I was thinking to just put some standard 4" DPC on top of the first course but wondering if there something better I should consider ? Can't see a caviity tray working here as any liquid has nowhere to go. This shows the inner block wall, cavity and retaining wall, left to right. It's all built off approx the same level slab. The building inspector has said he's not expecting a DPC in the retaining wall element. Thanks all - any ideas ? -
Hi All I'd like to raise a question which concerns the design of these walls once the hollow blocks are in/filled. You may have read further back that I intend to go with cavity walls with the hollows forming the outer skin. The idea is I will switch to traditional concrete blocks after 5 or 6 courses of hollows. Two options as far as I can see. Do i build the external block wall on the center line of the hollows or flush with the edge ? I prefer the right hand / flush option as we don't get a step but my concern is the wall isn't balanced ie The center of gravity is over to the right. Would this cause a problem ? The wall will be a gable end at 5.5m at the highest point and about 7m long. That's alot of weight off center if you see what I mean. Wall skins will be tied together - probably 450v / 450h. Obviously the flush design will need longer ties. Thanks All
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Next we had the concrete. RC35 which I overordered by quite alot ! Now working on the hollow block wall Hope to crack on this weekend.
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Hi All Hope all is well. Thought I'd put up some progress pics. We had all that rain so my trench ended up as a bit of a mess. Mesh was sinking into the soft bottom. I ended up scraping out the soft stuff and dumping in a few inches of scalpings which I whacked to give a firm base then started again. BTW - laser level. Best thing I've bought recently.
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Hi Markc - good point. I will cut the ends off where the mesh is closer than 40-50mm to the side of the trench. 40-50mm should be good cover. Planning to make up chairs like these to support the top deck of mesh. Will need approx 2.5m of 8mm rebar per chair. Shouldn't be too hard to bend.
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Hi All Few progress pics. Laying the bottom layer of 10mm mesh at the moment on 50mm stands. I'm planning to make up 40cm high chairs with 8mm rebar ( or 6mm ? ) to support the top layer of mesh. Progress is slow because it keeps raining and i'm trying to keep the trench as dry as possible. Ground was rock hard when it was dug out but the base of the trench is slightly soft where the rain had got in. Anything to worry about ? Maybe a few inches of type1 or plastic sheeting would have been a good idea in retrospect. Trench is a bit messy due to the number large rocks which came out. I quite want to put in some formwork for the top edge but probably not required 😉 I saw this permanent formwork being used on another site and was very impressed; https://cordek.com/products/corgrid#:~:text=Corgrid permanent formwork panels consists,ensure quick and simple installation. https://www.maxfrank.com/uk-en/products/formwork-technologies/01-permanent-formwork-pecafil/ Anyone familiar with it ? I'll probably order the concrete delivery for later in the week. Weather permitting.
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Hi AliG. Apologies - those are the old sizes from the planning application. I should have blanked the numbers out. We're now planning a pair of 8 ft wide / off the shelf doors 2# Hormann 8’0” x 7’0” framed retractables in Ilkley designs with white powder-coat finishes and standard plastic handles: 8ft sound ok ? openings will be 2590mm block to block. Doors will be up an over retractable. I also saw an example where you buy an open frame and add you own woodwork etc. Could be an option. Thanks for pointing that out.
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Hi Gus Thanks for your detailed reply. Does the width of the cavity have a factor on the strength of a cavity wall overall ? ie 30mm / 50mm / 100mm or will it always be 2/3 ? The SE has advised that the collar jointed wall is required for wind lateral stability of the rear wall, not for load bearing. I think one problem is they never visited site. I have explained that area is sheltered and the rear wall is ~1m from the boundary wall and neighbours extension. I do not see wind being a factor here. I understand they need to design to certain standards. Ariel pic below shows outline of proposed garage with rear wall in red. Neighbours garage/extension has roof window. ( they didn't use a collar jointed wall! ) We already have the bath stone blocks that will become the outer skin of 2 of the walls. They are 6 inch thick and either 12 or 14 inches high. There is no practical way i'm going to get the courses to line up 😉 You can see the stone on pallets above. Will probably have to use the screw in stainless ties.
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Hey George - Thanks for your input. What do you think of my last post from today ? I'm proposing to forget the laying flat idea from a few weeks back and build off the hollow blocks with traditional concrete blocks laid upright ie maximum strength as you mention above. This would then form the outer skin of a traditional cavity wall.
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Hi All Picking up this thread again. I'm looking into redesigning the garage to include a lot of suggestions above, including traditional cavity walls. I have a question around using the existing hollow block walls as the outer skin. Not the best picture but gives you an idea of the existing hollow block wall 6 courses, Reinforced with 12mm bars, Filled with concrete etc. Hollow block wall is technically retaining but the ground is very solid and I would say minimal side load on the wall. Could I continue this wall up in normal concrete blocks ( another 6/7 courses ) ? This would then become the outer skin of a cavity wall ? ie we would build the inner skin in front of what you're seeing above and tie to the hollows. We would use screw ties into the hollow blocks and traditional ties normal block to normal block. 50mm cavity. Attic trusses would then sit on the inner skin/roof plate. We would expect to see a step in the block work where we change from the hollows to the normal blocks but other than that I can't see a problem with it. Planning to render the outside and possibly dry line inside. Great to hear the forum's thoughts on this.
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Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi All and Happy Friday. Through i'd drop a picture of the wall progress. Working on the 3rd section. 1 more planned after this so should start that this weekend. Pleased with the overall progress but my cement mixer just died. Drum bearing. I think phasing the build into 4 sections has added alot of extra time but I still think it was the right thing to do given the potential downside if the ground moved at all. Thinking slightly ahead to the next wall i don't need to worry about sections etc. i'm trying to think of a block laying pattern to give me piers every 1.5/2 meters with minimal cuts etc. Best I can come up with so far is below. Half blocks marked with red. View from the front and 2 views from the rear showing a partial pier and full. Trying to minimise any longer vertical joins, best I can do is 3 courses. How do the pros do this type of thing ? Alternative is simply build a flat wall with piers added separately with no cross/bonding blocks ie -
Hey ETC. Raft is down to local conditions. Last garage suffered due to subsidence and the site is slightly sloping. We also have/had trees around and although they've been cut down (4 years) we are suspicion of the ground conditions. Raft was recommended as the safest choice. Our neighbours did the same when they built their extension. So do you mean build dual skin cavity blockwork wall and inject insulation later on if we decide or insulate on the inside ? What sort of cavity would you go for ? I actually think that would be easier to build than the weird 210mm design we currently have. Not sure I understand the attic truss option ? I did ask about this during design. COuld we have trusses and retain the first floor height or would it be higher ? SE / Architect said we needed the steel due to the spans. Roof is ~8m long. So not required with trusses. ? The 2 sizes are because the SE superseded the architect recommendations. so we are looking at So we went from 170mm to 195mm. Agree with you on the cop out of the stairs. They were useless on these. I'm no builder and I have concerns over aspects of the design. Hoping to find some answers in this forum so thanks again for your input. At this point I'm thinking I need to get the whole design peer reviewed. Any recommendations ? New set of drawings. Haven't gone through building regs as yet.
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Hey canski, I'm actually planning to do away with the stepped raft and just square it off. ( Subject to SE approval of course ).
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The wife said they looked sweet ! 😉 On your earlier point The architect had originally designed the walls to be in 140mm concrete blocks. Single skin. I liked the idea as i'm building it myself and this seemed straight forward. Once we got the SE involved for building regs they stated that 140mm wasn't strong enough etc etc and came up with the 210 dual skin. I think this will be tricky to build, I imagine you'd have to build one skin and let it set before laying the second and filling the mortar gap as you go, will make the wall ties interesting as walls are offset. Grateful to hear any other ideas on how to tackle this. I need to understand why the 210 dual skin is better/stronger etc than laying standard blocks on their bellies. What is the advantage ? Any SE's out there who have a idea ?
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Hi Bassanclan. Thanks for that. Now I'm worried ! What would you expect to see on a building like this ? We have 2m head height in the center. Only really planning to use this for storage so may not even insulate it.
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Yes possibly, first floor joists run side to side with a central steel for support but these don't need to be built into the inner skin. Overall roof is fairly straight forward with a ridge steel supporting C24 rafters.
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Hi All. I wanted to ask about the garage wall construction that the structural engineer has come up with. I've never seen anything like it and i'm trying to understand what advantage it brings over laying flat for example. It's a double skin concrete block all with a 10mm mortar gap between and strip ties every 450mm. I did ask about using concrete blocks on their bellies instead but that apparently isn't strong enough. Not sure I believe that. Happy to build it like this if there's a good reason but I failing to see it. Any ideas ? of the 4 walls built to this design, 2 are rendered and 2 are clad with stone blocks. ie so design is NOT to give us a fair face inside and out. Searched a few forums and Google etc. The only discussion I found,related to this design was about building a KOI pond 😉 The wall is built off a stepped raft foundation so the 2 skins will be offset by 150mm. I may do away with the step as finished ground level is actually lower than shown.
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Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi All and Happy Saturday. Couple of latest pics of section 1 which is basically finished pending more concrete fill and back fill with shingle. Not a great time to run out of ballast Couple of points/questions to the forum. 1) The top course is a straight run without piers. as you can see i've disrupted the laying pattern with a 3/4 block thinking this would help bind this section to the next section when it's built. I hadn't really appreciated that any blocks laid from now on would NOT align fully with the block below. None of my front to back joints will be mortar'd as everything is now offset by 12cm. ie only the front and back edges will be mortar'd - Bad idea ? weaker ? 2) same topic really. Binding this section to the next one once it's built. You may notice I have 2 sections of 10mm rebar sticking out the left hand side. I chucked in a couple of 90cm pieces as the blocks are notched and rebar is cheap. I went for this over a wall starter ie https://www.screwfix.com/p/sabrefix-wall-starter-kit-stainless-steel/56037. What do we think would be better ? The rebar strikes me as more robust. Thanks as always for any advice / comments. I will crack on with the next section tomorrow. Bit of digging out and no Bank Holiday ! -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi Mr Punter The 32 mm pipe does run through the block. I didn't show this clearly above. Sorry about that. The 80mm land drain is running behind the wall. Sound ok ? -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi All Hope your bank holidays were productive. Didn't get as far as I'd hoped due to constant rain. I'm concerned about the soil/clay bank getting too wet and collapsing. Few pics of the 2 courses we have so far. Had to change the design slightly as there was no way to fit the '5 bay' design in. Rebar is all epoxy'd in. 32mm drain/weep pipe installed. Rookie mistake not digging enough out. @saveasteading - you were 100% correct. Very cramped in there. The ground was incredibly hard and made up of clay and large stones. Really tough going. I may well invest in a breaker for the next section. Next steps are to install the land drain ( 80mm ) around the back piers and try and try and curve it into the middle void. This will be covered in 20mm shingle 1 block deep ( 215mm ). I may also chuck in some geotextile to keep the shingle/drain as clean as possible. Once that's in add 3 more courses. I'm considering making the 6th course a straight run linking all the 5 sections ie no piers. I'm also going to use some horizontal 10mm rebar ( courses 2 and 4 ) as the hollow blocks are notched. I will leave ~20cm of rebar sticking out of the left hand side to act as a tie into the next section when it's built. One question I have - When filling in the bays with concrete, once the wall is built, do I actually get more strength filling ALL the bays (6) or simply those bays with rebar (3) ? I only ask because I found a video on youtube where they did the latter. Would appreciate any feedback on the story so far..... -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi All few update pics for the first section. Concrete tomorrow. Hollows should just about fit. Ground was really rocky. I'm knackered 😉 -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Morning saveasteading & all. Thanks again for the detail. I'm planning on a concrete base which is 385mm thick so drilling in about 280mm for the rebar The idea is the bottom of the wall base is level with the bottom of the proposed raft foundation. ie we don't undermine the new wall when we dig down for the raft. Possibly the base is too thick ? I could add another row of hollows and make the base 170mm min thick instead ? Thicker base feels like the best option to me but would appreciate your advice. On the subject of concrete i've always used ballast as we've discussed above. I notice on my SE drawings ( for the other stepoc wall ) they are specifying RC35 concrete. This has got me thinking that maybe I should investigate a C25 mix for the base and in-fill instead of ballast for this wall ? So cement + sharp sand + aggregate + water mixed in a magic ratio. Worth considering ? I've always wondered what aggregate you would actually use if making concrete without ballast ? 14mm clear/washed ? or smaller like a 6mm ? ( then add sharp sand etc ). Most merchants want to sell you ballast as soon as you mention concrete. BTW - my local pre-mix supplier will only do 0.5 m3 delivery as a minimum -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi saveasteading & All I started digging out for the first section over the weekend. Good to get back on the tools. Still a lot to come out. Skip arriving tomorrow. Thinking slightly ahead, I'm aware that builders merchants stock 2 variations of the hollow block. Standard and splitters. Splitter on the far left. The design of the wall will mean I need approx 20% splitters as I don't fancy trying to cut a standard block in half. Each section will need 15 standard blocks and 6 half blocks ( 3 splitters ) The merchants I've spoken to don't really differentiate between the 2 variations of blocks. You basically get what's in the yard which isn't ideal. Jewson had no splitters. Any ideas on a merchant who will supply a guaranteed ratio of splitters ? ie 2 in 8. I'm assuming it's ok to use a splitter, unsplit in place of a standard block ? or could this create a weak spot ? I aim to get enough supplies on site for the upcoming double bank holiday ( thanks Kings Charles ). Last question would be on the concrete for the foundation and block fill. I would normally use 10mm to dust ballast. 4 parts ballast to 1 cement. I have a mixer here. Any suggests on something better/stronger ? So other than blocks, ballast, cement.... Rebar Epoxy A393 Mesh Block/Brick ties - https://www.screwfix.com/p/sabrefix-wall-ties-50-pack/62409 ( look ok ? ) - or could use mesh as below.. or even make use of those edge slots in the hollow block walls. 10mm rebar would fit nicely 60mm land drain pipe ( covered with Land Drainage Geotextile Filter Sock ) 10mm pea gravel. Tonne bag of clean granular free draining material - any suggestions ? You mentioned gravel above. Would something angular be better ? MOT2 ? 25 mm coredrill and suitable pipe for front weep holes. anything else ?? -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
Hi Saveasteading. I take your point on the 655mm. Will be tight. Tell you what, i'll add another block to meet you in the middle so 1095mm sections. I will have to build approx 5 sections to complete the wall I flipped the piers to the to the other side. I wanted to ask you about the rebar placement. I think you mentioned one bar in the pier and one halfway ? Does the above look about right ? Is adding another one better or overkill ? The design for the other retaining wall i'm building uses stepoc blocks and a much wider foundation ( unsuitable for this wall ). Should I consider using mesh and starter bars as below instead of epoxy fixing in the rebar for the wall above. Again, am I going into overkill mode ? -
Retaining walls required before garage foundation
wertert replied to wertert's topic in General Structural Issues
I think you meant piers on the inside 😉 my bad.